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Aluminum or steel pushrods?
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pmriverrat
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PostPosted: Sun Jan 22, 2023 3:40 pm    Post subject: Aluminum or steel pushrods? Reply with quote

1600 DP. Being built as a 1641. Stainless stock size valves. Stock rocker arms. Engle 100 cam. Valve load is 90# at opening and 200# at max lift. Professionally rebuilt heads. Stock crank so intending to limit revs to 5000 rpm. Looking for improved low end torque. Leaning towards steel pushrods. Anyone have experience to share? Edit to add. We are running high performance single valve springs.

Last edited by pmriverrat on Sun Jan 22, 2023 5:02 pm; edited 1 time in total
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PostPosted: Sun Jan 22, 2023 4:24 pm    Post subject: Re: Aluminum or steel pushrods? Reply with quote

Keep the stock aluminum push rods. You have no reason for the steel ones. The steel is heavier and needs to be set differently, as the expansion rates are different between the 2 metals. You gain ZERO by going to steel and more work.
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PostPosted: Sun Jan 22, 2023 6:48 pm    Post subject: Re: Aluminum or steel pushrods? Reply with quote

X2 on stock aluminum. Don’t forget solid rocker shafts.
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PostPosted: Mon Jan 23, 2023 7:14 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

I understand the differences in setup between steel and aluminum. With the increased spring loads because of the stronger springs and higher lift there will be more load on the pushrods. Steel pushrods are available locally. Was looking for someone who had experience with this combination. Appreciate the input so far.
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PostPosted: Mon Jan 23, 2023 7:36 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

You need to ask this in performance forum, you’ll get better answers
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PostPosted: Mon Jan 23, 2023 8:01 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

pmriverrat wrote:
We are running high performance single valve springs.

They make high strength aluminum, no need for chromoly. I would not use stock.

https://vwparts.aircooled.net/ACN-Heavy-Duty-Aluminum-Pushrods-Set-of-8-p/acnhdalpr.htm

Quote:
These 3/8" 2024 T-3 heat treated .095" wall thickness pushrods are good to 400-500 lbs of spring pressure for you guys with HUGE valves and valvesprings!

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PostPosted: Mon Jan 23, 2023 10:35 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

It strikes me funny that someone said that chromoly (steel) push rods are more work. Setting valve lash without feeler gauges is less work not more.
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PostPosted: Mon Jan 23, 2023 10:48 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

pmriverrat wrote:
I understand the differences in setup between steel and aluminum. With the increased spring loads because of the stronger springs and higher lift there will be more load on the pushrods. Steel pushrods are available locally. Was looking for someone who had experience with this combination. Appreciate the input so far.


I use lots of stock aluminum push rods cut down with HD single springs and up to 37mm intake valves, and cms similar to the w100. They work great, and are WAY better quality than any set of steel rods that cost less than $100/set.

The aluminum are much lighter, which means they will work better if you are getting near the limits of your springs.

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PostPosted: Mon Jan 23, 2023 10:49 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

bsairhead wrote:
Setting valve lash without feeler gauges is less work not more.

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PostPosted: Mon Jan 23, 2023 10:50 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

If you are running a stock crankshaft and limiting RPMs to 5000 then there is no need for stronger springs and no need for different push rods and for that matter likely no need for the so called solid rocker shafts unless the valve train is noisy. In that case just remove the wavy washers and replace them with shims to get zero side play.

As for improved low end torque, you kind of blew that one with the cam change?
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PostPosted: Mon Jan 23, 2023 10:57 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

oprn wrote:
If you are running a stock crankshaft and limiting RPMs to 5000 then there is no need for stronger springs and no need for different push rods


HA!!! This is wrong. The stock crank has nothing to do with valve springs.

He is running a w100, and it WILL need better springs. I had a similar setup in my first bug, and I launched a push rod out of its cup peeling out in the rain. I didn't even rev it that high, but I did get to walk back home and get tools. Yes, the valve lash was correct.

He also has a bigger than stock cam, so he will need to set up the rocker geometry, and most likely cut down the push rods.

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PostPosted: Mon Jan 23, 2023 11:06 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

In the late 70's early 80's. I built a stock 1600 for a bus that I used for many years. In spring and fall I took it out from Riverside to Lake Havasu once a weekend. A couple times it went from Riverside to Sacramento to visit family. Usually it was cruising at 75 - 80 mph in the middle of nowhere with the RV cam, back cut valves, and headers, dual carbs etc.. With the gearing on a bus that is like 5,500 - 6,000 RPM for hours on end. Totally stock crank, flat top pistons and stock pushrods and rockers. You can mentally masturbate yourself by putting whatever you want into your engine, but a well built stock engine runs and runs for 40,000 - 50,000 miles in a bus, more in a lighter car. And there is no need for killer valve springs either. Some good chrome silicon steel springs that are 150 - 180 lbs on the nose are fine. You'll need samples of each valve spring and a valve spring scale to test them. Other than I think Crower, the manufacturers won't share specs on their springs.
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PostPosted: Mon Jan 23, 2023 11:27 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

The 70 and 200 pound figures were observed on a valve spring scale. The original valve springs were all soft. The core for this build was badly abused. Had to align bore it and cut the thrust. Oil leakage so bad most of the fins on the jugs were completely clogged.
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PostPosted: Mon Jan 23, 2023 11:42 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

The ramps and lift on YOUR cam are what determines what YOU will need for valve springs. Much more damage is done with too weak of springs then to heavy of springs. There are huge differences in cam lobes even if they look similar in the magazine ad. The w100 is an ancient grind, and known to be not real accurate.

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PostPosted: Mon Jan 23, 2023 12:58 pm    Post subject: Re: Aluminum or steel pushrods? Reply with quote

Yes I suspect ramp speeds do effect it. I am running a Web 86 cam with used stock springs and I have run it to 5800 rpm with no sign of valve float. Maybe it does have milder ramps.

As for the effects of the stock crankshaft, i just assume that anyone knowing they have a stock crankshaft is not going to be buzzing their engine into valve float rpms. That’s the only reason I said that.
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PostPosted: Mon Jan 23, 2023 8:42 pm    Post subject: Re: Aluminum or steel pushrods? Reply with quote

[quote="Brian_e"]
oprn wrote:


He also has a bigger than stock cam, so he will need to set up the rocker geometry, and most likely cut down the push rods.

Brian


The lift at the valve stock is .332". The Engle 100 is .420. .088 more lift on the Engle. Anyone care to estimate how much might need to be taken off the pushrod length?
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PostPosted: Mon Jan 23, 2023 8:49 pm    Post subject: Re: Aluminum or steel pushrods? Reply with quote

How much should be taken off or extended depends on what YOU have changed.
Mostly....valve stem height vs how much machined off the head
The valve stem height on these isn't well standardized so that makes it impossible to have a universal spec.

So if you haven't changed anything then, time to decide what to change or figure out what's already changed.
If you install .040 lash caps then maybe the pushrods need to be shortened that much.

If you milled the rocker pedestals .040 then they will need to be shortened about .080, it's a two to one ratio for when you move the whole rocker shaft.
If you put on .160 radius swivel feet which extend the stem height, and .060 shims which go the other way, then that ends up .040 shorter

So, I'm guessing .040 shorter, + whatever was milled off the heads.
But that's a guess.

OE 1600 pushrods would be ok for what your doing but watch the travel in the rockers, aftermarket Smith Brothers or Manton, steel or aluminum is ok, the only thing not OK is cheap parts.
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PostPosted: Mon Jan 23, 2023 11:58 pm    Post subject: Re: Aluminum or steel pushrods? Reply with quote

I run steel pushrods on anything over stock.
No more remembering feeler gauges or fumbling with three hands adjusting valves.
Especially with swivel feet..

While some of the newer aluminum pushrods are perhaps better overall performers (lighter),
The convenience of steel pushrods makes them my choice in a street motor that will be driven.
While steel might be noisier when hot, especially overheated,
At start, or cooler temps, they are quieter than aluminum because of zero lash.

I just love steel. No going back for me.
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PostPosted: Tue Jan 24, 2023 12:35 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

And that's why they call him clatter Laughing
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PostPosted: Tue Jan 24, 2023 5:58 am    Post subject: Re: Aluminum or steel pushrods? Reply with quote

modok wrote:
And that's why they call him clatter Laughing


That right there is funny! Very Happy Very Happy Very Happy
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