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Crappy new spark plug wires
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KTPhil Premium Member
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PostPosted: Tue Jan 24, 2023 9:16 am    Post subject: Crappy new spark plug wires Reply with quote

I've bought two sets of wires (one for my Bus, one for my Fastback), and they fit so badly they are unusable. I'll (privately) work with the suppliers to find out the problem.

Bur has anyone else noticed how badly they fit the plug stud, and also the rubber rings on the shroud? Some are molded into the boot and do not fit. Some put so much resistance against shoving it on the plug end that they pop off. Just unusable!

I guess I'll start hoarding boots and resistor SP connectors, and but wire to make my own? Jeez, this is frustrating.
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Glenn Premium Member
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PostPosted: Tue Jan 24, 2023 9:32 am    Post subject: Re: Crappy new spark plug wires Reply with quote

Yes, the quality of spark plug wire is not CRAP.

I've been using Beru wires lately.
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Xevin Premium Member
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PostPosted: Tue Jan 24, 2023 9:48 am    Post subject: Re: Crappy new spark plug wires Reply with quote

KTPhil wrote:
I've bought two sets of wires (one for my Bus, one for my Fastback), and they fit so badly they are unusable. I'll (privately) work with the suppliers to find out the problem.

Bur has anyone else noticed how badly they fit the plug stud, and also the rubber rings on the shroud? Some are molded into the boot and do not fit. Some put so much resistance against shoving it on the plug end that they pop off. Just unusable!

I guess I'll start hoarding boots and resistor SP connectors, and but wire to make my own? Jeez, this is frustrating.


I’m not familiar with the brand you speak of Think
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KTPhil Premium Member
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PostPosted: Tue Jan 24, 2023 9:55 am    Post subject: Re: Crappy new spark plug wires Reply with quote

I'll post photos later of what I see as the problem, allowing for the possibility of "operator error" (but I don't think so!).

Related question: since the non-resistor Bosch plugs are getting hard to find (yes, I know other brands have alternatives), I ask if it's a problem to have resistors in the plugs as well as the bakelite SP connectors? Should I try to find non-resistor connectors? Who makes them?
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PostPosted: Tue Jan 24, 2023 4:08 pm    Post subject: Re: Crappy new spark plug wires Reply with quote

generally one does not want a resistor in the rotor, wires, connectors, and plugs too. Having the one in the rotor and just one other is enough.
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Xevin Premium Member
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PostPosted: Wed Jan 25, 2023 3:49 pm    Post subject: Re: Crappy new spark plug wires Reply with quote

Phil, what brand or brands are giving you fits?
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Glenn Premium Member
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PostPosted: Wed Jan 25, 2023 3:56 pm    Post subject: Re: Crappy new spark plug wires Reply with quote

$79.. OUCH

https://www.ebay.com/itm/274545999478
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PostPosted: Wed Jan 25, 2023 6:42 pm    Post subject: Re: Crappy new spark plug wires Reply with quote

Rockauto use to carry Denso brand that were 7mm and fit in the plastic holders. The still have other sets that are good for good prices.

https://www.rockauto.com/en/catalog/volkswagen,197...+wire,7224
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PostPosted: Sat Jan 28, 2023 7:59 am    Post subject: Re: Crappy new spark plug wires Reply with quote

A little while ago, I had to go through similar frustrations with available wires. Here's what I posted at the time

https://www.thesamba.com/vw/forum/viewtopic.php?p=...re#9177834
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