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Inner dogleg to seat panel - HOW MANY SPOTWELDS?!
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Mr Margaret Scratcher
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PostPosted: Sun Mar 05, 2023 8:42 am    Post subject: Inner dogleg to seat panel - HOW MANY SPOTWELDS?! Reply with quote

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There's got to be an easier way than this, surely?
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Lind
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PostPosted: Sun Mar 05, 2023 9:27 am    Post subject: Re: Inner dogleg to seat panel - HOW MANY SPOTWELDS?! Reply with quote

Buy a bus with good doglegs? (joking)
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sled
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PostPosted: Sun Mar 05, 2023 9:49 am    Post subject: Re: Inner dogleg to seat panel - HOW MANY SPOTWELDS?! Reply with quote

there is a MUCH better way to do that.

it looks like you're trying to remove the old dogleg flange thats underneath the seat pedestal? If so then you should be grinding out the spot welds from the underside, which will leave the seat pedestal undamaged. Currently you're going to have an absolute mess of a time welding up all those huge holes.

you need a 1/2" belt grinder with QUALITY belts.

this is the tool I use. with 3M curbitron 2 belts.

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Bulli Klinik
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PostPosted: Sun Mar 05, 2023 10:02 am    Post subject: Re: Inner dogleg to seat panel - HOW MANY SPOTWELDS?! Reply with quote

I hardly drill spot welds anymore for the reason you’re showing in the picture. My preferred method is to use a rivet gut with a panel splitting tip and break the welds apart from the inside out. By rivet gun, I mean the ones used in the aircraft industry to buck solid rivets, not a pop rivet gun. If the welds are very solid and the panel tears, I would cut off the flange and TIG in a new one. I don’t have time for all that sanding and dust.
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Mr Margaret Scratcher
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PostPosted: Sun Mar 05, 2023 11:17 am    Post subject: Re: Inner dogleg to seat panel - HOW MANY SPOTWELDS?! Reply with quote

sled wrote:
there is a MUCH better way to do that.

it looks like you're trying to remove the old dogleg flange thats underneath the seat pedestal? If so then you should be grinding out the spot welds from the underside, which will leave the seat pedestal undamaged. Currently you're going to have an absolute mess of a time welding up all those huge holes.

you need a 1/2" belt grinder with QUALITY belts.

this is the tool I use. with 3M curbitron 2 belts.

Image may have been reduced in size. Click image to view fullscreen.


That's kind of how I started, using a die grinder, but then I decided to di it the 'proper' way but with that many spotwelds, andvwithnthem being so hard to locate I ended up just using a grinding disc on its edge and thinning the metal until I could just peel it apart like a tin of corned beef
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