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Vin help
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Sonnie
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PostPosted: Sat Jun 03, 2023 8:06 pm    Post subject: Vin help Reply with quote

Hi I was going to install this engine I bought a while back with basically no history that came with it anyway I noticed that the clutch plate was smaller then normal can anyone help me id my engine
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glutamodo Premium Member
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PostPosted: Sun Jun 04, 2023 2:37 am    Post subject: Re: Vin help Reply with quote

That is a factory remanufactured engine block. The "VW recylcle" logo plus the "X" at the end indicate this. The original number was milled off.

It is not built to original standards and the number is meaningless. The letter "D" indicates it was rebuilt to 1200 standards, but the 1200 engine ran a long time and the specifics of what block and what internals were used for this when sold by VW and what are still in/on there are impossible to say without direct examination.

That is an engine serial number, by the way. Not a Vehicle Identification Number. (THAT number is on the frame under the back seat)

1200 engines did use a smaller clutch, 180mm in diameter. You might want to count the teeth on the flywheel.
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Sonnie
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PostPosted: Sun Jun 04, 2023 9:00 pm    Post subject: Re: Vin help Reply with quote

Thank you that was lotta good information so what I’ll be able to still mount this in my car even though it has the smaller, clutch and flywheel
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glutamodo Premium Member
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PostPosted: Sun Jun 04, 2023 9:29 pm    Post subject: Re: Vin help Reply with quote

VW made a lot of 6V, 180mm clutch, 109 tooth flywheel engines.

They also made a lot of 12V, 200mm clutch, 130 tooth flywheel engines.

There are also hybrids that mix those all up.
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bnam
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PostPosted: Sun Jun 04, 2023 11:05 pm    Post subject: Re: Vin help Reply with quote

glutamodo wrote:
VW made a lot of 6V, 180mm clutch, 109 tooth flywheel engines.

They also made a lot of 12V, 200mm clutch, 130 tooth flywheel engines.

There are also hybrids that mix those all up.


They also had 12v, 180mm clutch set ups - though this was pretty rare. My 65 KG had been converted to 12V with a 12V starter that matched the 109teeth flwywheel.
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ashman40
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PostPosted: Sun Jun 04, 2023 11:24 pm    Post subject: Re: Vin help Reply with quote

Further to the above feedback… you didn’t ID the model year of your car. Or more specifically the transmission you plan to mount the engine to.

VW switched from 6v to 12v between the 1966 and 1967 Beetle model years. The 6v flywheel is a smaller diameter and used a 6v starter with a different size pinion gear. I believe you can find conversion starters if desired.

A 6v (180mm) flywheel will fit inside a transmission bell housing designed for a 12v (200mm) flywheel, but the 12v starter will not properly engage the 6v flywheel.
A 12v flywheel can be made to fit into a 6v transmission with a little grinding/clearancing. But the 6v starter will need to be replaced with a 12v starter.
Each starter has a different diameter snout on the pinion gear so the bronze bushing pressed into the transmission will need to be replaced. There are 4 types of starter bushings:
    6v starter in a 6v transmission (OE)
    12v starter in a 12v transmission (OE)
    6v starter in a 12v transmission (aftermarket)
    12v starter in a 6v transmission (aftermarket)


There is also a change to the crank & flywheel around this same time. VW switched from gaskets between the crank and the flywheel to use of an o-ring inside the opening of the flywheel. The end of the crank shaft that mates with the flywheel was different between these two. I can’t recall exactly but I believe one combination of swapping worked while the other required machining the end of the crankshaft?

So the answer to your question of whether you can just bolt your 6v flywheel to your transmission really depends on which transmission your car has?
I would also point out that since most Beetles are 40+ years old it is not unheard of to no longer have the original transmission installed in the car. So just knowing the model year is no guarantee of the type of transmission. But the 12v transmissions are more common/popular for ‘67-later Beetles.
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bnam
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PostPosted: Mon Jun 05, 2023 1:11 am    Post subject: Re: Vin help Reply with quote

@Ashman40 - the 12V starter for 6V transmissions was available as OE (but NLA). Mine was VW stamped. I was told they came in some earlier buses or for the 12V m-code that was available in the mid 60s.
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1966 Fiat 1500 Cabrio (with 1600 Twin cam)
1952 Citroen TA 11BL
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bnam
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PostPosted: Mon Jun 05, 2023 1:22 am    Post subject: Re: Vin help Reply with quote

ashman40 wrote:

So the answer to your question of whether you can just bolt your 6v flywheel to your transmission really depends on which transmission your car has?


I have a slightly different answer: The smaller 6V flywheel which your car has will fit in both the 12V and 6V transmission housings with no clearance problems. So, it does not matter which transmission you have. It's only the 12V flywheel which has a clearance issue when mated to a 6V housing.

Since you probably want to use the car with a 12V electrical system, you'll need to get a suitable starter which is 12V but has the larger gear that is designed to mesh with the smaller 109 teeth flywheel. As Ashman pointed out, you will need to get after market for that - though VW did have such a part, but it wont be easily available.

You will want to make sure that the release bearing is compatible with the pressure plate you intend to use.
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1971 1302LS Convertible (RHD) owned since '74
Click to view image
1965 Karmann Ghia Coupe - under restoration
1966 Fiat 1500 Cabrio (with 1600 Twin cam)
1952 Citroen TA 11BL
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