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balljoint Samba Member

Joined: March 28, 2016 Posts: 178 Location: Tobago
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Posted: Sat Jun 14, 2025 3:18 pm Post subject: Oversized door hinge pin |
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Any one ever used the oversized pins (15.5mm) from WW?
Wanna find out what's involved as from what I see i would need two reamers, one for the upper and lower hole that has an interference fit with the pin on the door side, and one for the middle hole that has some clearance that the pin rotates in that attaches on the frame.
Also is there any other fix beside using an oversized pin?
It doesn't have much meat on that middle section with that 15mm pin(pic)to machine and press in a bushing to use a stock pin...?? _________________ It's an ongoing journey, never forget where you came from....
65 rhd Beetle
72 rhd kombi |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17615 Location: San Diego, California
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Posted: Sat Jun 14, 2025 9:37 pm Post subject: Re: Oversized door hinge pin |
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I upsized the pin once but it was a 1966 bug _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
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Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42387 Location: at the beach
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Posted: Sat Jun 14, 2025 9:46 pm Post subject: Re: Oversized door hinge pin |
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is it the door weld on that has the wear, or the bolt on? _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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balljoint Samba Member

Joined: March 28, 2016 Posts: 178 Location: Tobago
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Posted: Sun Jun 15, 2025 5:23 am Post subject: Re: Oversized door hinge pin |
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The door side is not susceptible to wear as it is made to hold the pin hard in place as mentioned before with a press fit.
I have only taken apart one hinge so far and the top hole has slightly more clearance than the bottom, +-14.98mm vs +-14.90mm....Not sure if this is done intentionally, if so then I might need 3 reamers!...Will have to check the others.
But yea....the bolt on side (pic) suffers all the wear as it is the pivot point _________________ It's an ongoing journey, never forget where you came from....
65 rhd Beetle
72 rhd kombi |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42387 Location: at the beach
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Posted: Sun Jun 15, 2025 8:01 am Post subject: Re: Oversized door hinge pin |
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Angus II wrote: |
Hello,
Yes, they remove out the top. The early doors had the hinge "half" welded on by the factory, no screws to be messed with. Have fun getting them back in, it's not a straight shot with a punch and hammer. But, you can use a very large c-clamp too press them back in. |
_________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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