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Yannvanh Samba Member

Joined: November 07, 2020 Posts: 215 Location: Belgium
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Posted: Tue Oct 28, 2025 4:31 pm Post subject: Fuel sender repair |
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Next on my project was the gas tank/fuel sender.
Did a test on my fuel sender but it was heavily corroded.
So gave it a shot and tried to repair.
Started to take it apart and clean al the components!
Originally it was riveted but i took a copper bolt and gave it a try
Made a gasket so no fuel would leak at the connector.
Then started building it up:
A bakelite washer to avoid contact from positive to ground:
Metal washer on top:
I soldered the cable back (hard to see in the pic)
Put everything back together and give it a test!
Empty tank:
3/4 tank:
I need to order a fuel gauge so i can test it on a gauge itself but i think i did a good job! _________________ '66 vw splitbus project:
https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0
Instagram page:
yannicks_splitbus_project
Always there to help! |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15446 Location: Casa de Oro, California
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Posted: Tue Oct 28, 2025 6:34 pm Post subject: Re: Fuel sender repair |
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| I especially commend you for the nichrome wire part. |
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@Buswerx Samba Member
Joined: October 26, 2021 Posts: 24 Location: San Luis Obispo
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Posted: Fri Nov 14, 2025 11:13 pm Post subject: Re: Fuel sender repair |
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Wow
Lots of work and patience
Good work |
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matthew henricks Samba Member

Joined: January 02, 2002 Posts: 1401 Location: So. Cal
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Douglas Denlinger Samba Member

Joined: May 23, 2003 Posts: 1410 Location: Arizona's version of the east coast
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Posted: Wed Nov 19, 2025 8:59 am Post subject: Re: Fuel sender repair |
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I knew there was a reason I have held on to all the originals that were removed from customers buses that were not working over the years.....something to do during retirement! Nice work! _________________ Transporter Restorations
Upholstery Haus
Active 23 Window Samba Collector/Restorer,since 1986 |
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