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edgood1 Mon Jul 24, 2023 1:21 pm

that is beautiful.

Disc Wed Jul 26, 2023 2:53 am

WOW!

Ring-Free Fri Jul 28, 2023 10:54 am

the last parts welded in that still go without the body.
The frame is so far ready. That was the easy part :D





It's time to put the body back on the frame

Now comes the tricky part. First getting both in the right place and then the welding

Ring-Free Sun Jul 30, 2023 10:30 am

Have now spent 2 days building a rack to get the body back over the frame.
Not so easy because both do not touch anywhere.
In the lower area is all gone. With this construction I can align the 4 corners in height and push them in all directions.
It was also important to me that I can install the doors at any time and see if everything fits together.






TRS63 Mon Jul 31, 2023 1:29 am

I just discovered your project..wow, now that is a lot of work but I love these kind of projects!!

Enjoy and keep us updated !
Antoine

Huetti_1989 Tue Aug 01, 2023 1:40 am

good idea with that adjustable stands!
so you can plaxe every corner to its final place, i must think on that when doing my Barndoors.

-Christian

Ring-Free Sun Aug 06, 2023 10:46 am

Reconstruction of the body now begins.
I think the best way is to start with the B-pillars.
Alignment without a reference point is difficult. It all takes a long time. Assemble, measure, mount, check....... It would be nice to have a second bus as a model to see how the parts fit together.
At the top I added a piece of steel. Then I have the possibility to mount a seatbelt.
The left B-pillar is mounted to 3/4























To align the B-pillar to the cargo area doors, I connected the doors together. This way I can hook them into the top of my construction and easily check if the pillar is in the right place.







John Ghia Sun Aug 06, 2023 4:32 pm

Connecting the cargo doors together is such a great idea.
I really enjoy following your build.

TRS63 Mon Aug 07, 2023 2:43 am

Massive job, the idea with the cargo doors is excellent !!

Thanks for sharing,

Antoine

TDCTDI Tue Aug 08, 2023 7:04 am

Ring-Free wrote:







Thanks for this pic, it’s the one spot that I was looking for to reconstruct on mine.

Ring-Free Fri Aug 11, 2023 11:22 am

On the driver's side, I once mounted a door to the rest of the A-pillar. It seems to fit on the B-pillar.





Bulkhead is now mounted and welded in place








The B-pillar needs a lot of modification work





90% of the work is look, measure, check. over and over again

Burlyhammer Fri Aug 11, 2023 12:14 pm

:popcorn:
This is awesome!

Ring-Free Sat Aug 12, 2023 11:08 am

Today's work.
The outside of the B-pillar must be adjusted.

First cut in half




It is 3 millimeters too short at the top.
I have extended it a bit and adjusted the opening for the hinge.






Here the embossing does not match my door.
Cut off, adjusted and back in with it






I also have to change the lower part. The part is more curved and stands out in the middle 3-4 millimeters



TRS63 Mon Aug 14, 2023 5:19 am

Crazy work, thanks for sharing !

Antoine

Huetti_1989 Sat Aug 19, 2023 11:54 am

Hy✌🏻

Nice to meet you at SPA this weekend! you make it✌🏻

Good luck, let me know if you need anything!

See you next year wirh your driving cars 😉😂

-Christian

Ring-Free Sat Aug 19, 2023 11:56 pm

Servus Christian,

always nice to meet the people behind posts.

With moving cars in Spa :roll: , rather in jammed cars

Yes.... sometime with finished cars


Marc

Ring-Free Tue Sep 19, 2023 10:41 am

The rear area is cleaned and freed from rusty metal.
Still some work until new sheet metal comes in






The right side I welded to the rest of the angle the new.





There was a small mishap with the right one. 10 days break. ](*,) I call it "Scar on PGSG"





At the left side I have filled the gap with epoxy. I do not want to break the patina by welding there









It's going slow at the moment because I have to assemble and adjust each part before I install it. There are a lot of sheets together.

scottvw Tue Sep 19, 2023 11:01 am

Very impressive work.

Ring-Free Sat Oct 07, 2023 8:56 am

Welded one of the D-pillars

Small areas sandblasted for spot welding.

Welded the inner part











Repaired the outer part with pieces of sheet metal and preserved as much patina as possible.





Ring-Free Sat Oct 07, 2023 9:08 am

Wheel Housing were too long and the shape had to be adjusted.
A bit of shrinking and stretching to get from 92.5 to 90 cm.









First test assembly whether everything fits








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