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splitface Fri Feb 14, 2025 3:05 am

insane dedication and quality work
keep up !

Huetti_1989 Fri Feb 14, 2025 2:51 pm

splitface wrote: insane dedication and quality work
keep up !

Ok, thank you man! So i keep working on this one:

A lot of measurements later .......
-Weld the d-pillar back in place
-weld the c pillar back in place
-Build the inner frame for the roofgutter
-start the work on the seal channel above the cargo doors because later i am not able anymore to spotweld that.
(The bbt part are way off to far for me)

-Christian






Huetti_1989 Sat Feb 15, 2025 3:50 pm

The work from today:

The seal channel above the cargodoor looks like more work then i expected...

I build a hammer form for the litle sills, difficult to take a measure from that old bent parts.
-Christian





Huetti_1989 Sun Feb 16, 2025 12:49 pm

This sunday was a long one!!

I finally finished the sealchannel above the cargo doors and spotweld it to the gainguttter.
(You can see the compartment of the bbt part, my repro and the original)
After ablot of measurements and cargo doors in and out ~ 20 times i also weld the inner roofgutter reinforcement bach to it's place.

Put the outer skins from the cargo doors temporarily back tobplace to check the gaps again.

Not 100% but close enough for now!

So, now. Prost, and Mahlzeit.

-Christian
















sgellis Sun Feb 16, 2025 1:40 pm

Nice work. Big improvement over the replacement part.

ddutch Sun Feb 16, 2025 3:35 pm

Huetti_1989 wrote: The work from today:

The seal channel above the cargodoor looks like more work then i expected...

I build a hammer form for the litle sills, difficult to take a measure from that old bent parts.
-Christian







Very impressive metalwork on those little indentations/notches in that seal channel. What a lucky Barndoor, for all the care and attention it gets.

karl h Sun Feb 16, 2025 11:55 pm

Ha, jetzt wiss mas, du wohnst in der garage, die nudeln haben dich verraten!

Huetti_1989 Thu Feb 20, 2025 2:14 pm

Sorry for the dalay.
I was sick.

Thanks for the reply, i give my best!

No, karl i not living with in my workshop, but i am usually staying more times there than in my flat.


So some little English wheel and eckold shrinker work to come slowly back after some days of illness:


-Christian






Huetti_1989 Fri Feb 21, 2025 3:40 pm

Slowly continuing the work but needs a lot of power after some days of illness.

A lot of work goes to that nose panel, the curve in the upper area are way to flat, i had the same problems when i used them on my Sparsamba, but now i have the English wheel!

Also the radius od the wheel arch are not right ob that nos panel.

Put the sidewall on and off very often, same on the patches on the lower area to get everything where it should be!

I hope you enjoy that little steps seen in the pictures keep me busy the most of this day...

-Christian










von_hansel Fri Feb 21, 2025 9:16 pm

I go to the barndoor forums specifically to see what new update you have. You are moving very quickly. So impressive

At this speed, you will be driving it by Christmas :)

Huetti_1989 Sun Feb 23, 2025 1:00 pm

von_hansel wrote: I go to the barndoor forums specifically to see what new update you have. You are moving very quickly. So impressive

At this speed, you will be driving it by Christmas :)

That make me proud! :D

Christmas is to cold and salty here but summer would be good, we will se what year :lol:

Today i delete the water drainage dimple on the nos part and add the holes for the cargo door hinge.

Tacked the panels in place, terrible soft metal in the huge panel...

A lot of checking and hammer dolly while welding.

-Christian








Huetti_1989 Mon Feb 24, 2025 2:17 pm

Only a lot of boring straight welding today.
Need to hold the panel in place the most of the time while welding, long job.
Take care to not get big waves in it.

-Christian

Huetti_1989 Tue Feb 25, 2025 2:16 pm


boulderz Wed Feb 26, 2025 9:18 am

Hi, I'm here to watch also after SparSamba, what a job (again). You are a glutton for punishment! Great artistry..

On the long panel repair here, how are you welding the patch panel to that rusty metal? Hard to not burn through. Great job.

Buggeee Wed Feb 26, 2025 12:33 pm

Looks 100% to me.

So intimidating, and so inspiring.

Makes me want to succeed in my own little way.

Thank you for sharing.

Huetti_1989 Wed Feb 26, 2025 3:06 pm

boulderz wrote: Hi, I'm here to watch also after SparSamba, what a job (again). You are a glutton for punishment! Great artistry..

On the long panel repair here, how are you welding the patch panel to that rusty metal? Hard to not burn through. Great job.


Thank you!

I do the welds as strong and much amps as possible, the problem is not the rust, the problem is the difference in the heat in the thicker compared to the thinner metal and the bending that gets there.


Get a new toy:



Build a panel for the sidewall:



-Christian

Huetti_1989 Fri Feb 28, 2025 4:08 pm

Some more work done on the sidewall, put it on the car on and off a hundred times for fitment, same story with the cargo door skins.

Before I finally can weld the sidewall in place i must do something with the roof to reach the dents, so i start to make some templates from my other splits and fabricate the first ever selfmade roofpanel for me.

-Christian
















Huetti_1989 Sat Mar 01, 2025 3:37 pm

Spent this day hammering around on that twisted roof #-o

-Christian

Huetti_1989 Sun Mar 02, 2025 2:58 pm

More work on the roof, very difficult for me




What the hell :D



-Christian

Huetti_1989 Mon Mar 03, 2025 3:02 pm

Welded the patch on the rear roofskin today.
Tested the paintblending pen... no just marked before filing to see the high/low areas. And hammer dolly it.

-Christian




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