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prevailion Samba Member
Joined: July 16, 2010 Posts: 36 Location: Wilmington NC
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Posted: Sun Nov 16, 2014 8:59 pm Post subject: Fuel Tank Removal |
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I was wondering how you can remove a tank without dropping the engine. I need to replace mine in my 1978 bay window automatic bus. Its fuel injected. I've seen it done and was wondering if it would be easier because i don't have a lift and many tools to remove the pancake engine. |
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1967250s Samba Member
Joined: May 02, 2007 Posts: 2137
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Posted: Sun Nov 16, 2014 10:02 pm Post subject: |
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It can be done. I've stripped my engine down to a short block and changed pistons, while still mounted. You just have to get everything out of the way of the fuel tank and be ready to crawl over the engine to get all the connections. If you can't get in-fit inside- the engine hatch, not a good idea. Don't expect it to be easy, you may have to remove much of the FI stuff and the front tin, top and fan house to get it out. |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17593 Location: San Diego, California
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Posted: Mon Nov 17, 2014 9:25 am Post subject: |
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The border patrol did it and so can you.
_________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
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DC9/MD80
BAe146
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VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
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Capable of leaping tall buildings in a single bound |
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jtauxe  Samba Member

Joined: September 30, 2004 Posts: 5935 Location: Los Alamos, New Mexico
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Posted: Mon Nov 17, 2014 9:40 am Post subject: |
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BTW, don't install it back the way that it was done in the preceding photos. Having those steel cables rubbing against the steel tank with no padding for protection is a bad idea. Use some of those heavy felt pads that you can get for furniture to protect floors. They are adhesive on one side, making installation easy. _________________ John
"Travelling in a fried-out Kombi, on a hippie trail, head full of zombie..." - Colin Hay and Ron Strykert
http://vw.tauxe.net
1969 Transporter, 1971 Westfalia, 1976, 1977, 1976, 1977, 1971, 1973, 1977 Westfalias,
1979 Champagne Sunroof, 1974 Westfalia Automatic, 1979 Transporter, 1972 Sportsmobile, 1973 Transporter Wild Westerner, 1974 Westfalia parts bus, 1975 Mexican single cab *FOR SALE*, 1978 Irish 4-door double cab RHD
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Tcash Samba Member

Joined: July 20, 2011 Posts: 12847 Location: San Jose, California, USA
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merlinj79 Samba Member

Joined: December 05, 2008 Posts: 379 Location: SOCAL
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Posted: Mon Nov 17, 2014 9:52 am Post subject: |
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In the grand scheme of things it will probably be easier to drop the motor first.
It can be done with a cheap floor jack and some plywood, although a motorcycle jack is even better. It can be done solo, but better to have a helper. You only need the helper for about five minutes each dropping and installing, and he/she doesn't need skills. _________________ Rick
"Pumpkin II"
Stock 2L FI '77 Westy
CA Smog Stuff |
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