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My alternator conversion
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Daniel Hood
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PostPosted: Sat Oct 21, 2006 6:33 pm    Post subject: My alternator conversion Reply with quote

Here's some photos of my 2110 with CB fuel injection and Denso alternator conversion that is fully adjustable. Also notice the heater outlets and oil tube are gone. I just got it running yesterday Very Happy
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59 vw guy
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PostPosted: Sat Oct 21, 2006 6:36 pm    Post subject: Reply with quote

Freakin sweet whered you get the brackets..
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Daniel Hood
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PostPosted: Sat Oct 21, 2006 9:04 pm    Post subject: Reply with quote

I made the brackets and requires machining of the fan housing. I also used a modified billet aluminum alt pulley that is used on nascar engines.
As I felt the denso pulley was to small.
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Bryan67
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PostPosted: Sat Oct 21, 2006 9:24 pm    Post subject: Reply with quote

You need to throw up some more pics of the car Daniel. Inside and out.
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59 vw guy
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PostPosted: Sun Oct 22, 2006 6:47 am    Post subject: Reply with quote

I agree and make more.. Very Happy
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JSMskater
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PostPosted: Sun Oct 22, 2006 9:26 am    Post subject: Reply with quote

how did you do that with the fan shroud? did you just weld some new metal in orr....

and where do you fill the oil these days, or does it run on MAGIC Wink
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Daniel Hood
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PostPosted: Sun Oct 22, 2006 9:46 am    Post subject: Reply with quote

Yes, I welded new pieces of metal in. I add oil in from the breather box.
there is some more photos of the car, Click on my gallery.
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squareonair
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PostPosted: Sun Oct 22, 2006 9:53 am    Post subject: Reply with quote

Daniel Hood wrote:
Yes, I welded new pieces of metal in. I add oil in from the breather box.
there is some more photos of the car, Click on my gallery.


so each time you add oil ...you have to unscrew the two bolts on top? Think
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Bryan67
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PostPosted: Sun Oct 22, 2006 11:13 am    Post subject: Reply with quote

Well its not like its going to burn oil. You`ll only have to do it when you change oil.
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blankmange
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PostPosted: Sun Oct 22, 2006 12:52 pm    Post subject: Reply with quote

is there a dipstick somewhere or am I just not seeing it?
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squareonair
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PostPosted: Sun Oct 22, 2006 12:56 pm    Post subject: Reply with quote

blankmange wrote:
is there a dipstick somewhere or am I just not seeing it?


i didnt see one..
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Daniel Hood
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PostPosted: Sun Oct 22, 2006 2:48 pm    Post subject: Reply with quote

You guys didn't see it.

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electricmonk
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PostPosted: Sun Oct 22, 2006 4:35 pm    Post subject: Reply with quote

Nice, I would realy like more details an the alternator, How many amps? what exactly did you use and what needed to be fabricated and how? I can get a few things done at work as I just don't have tools anymore like I used to. Any pics of how you did it?
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Bryan67
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PostPosted: Sun Oct 22, 2006 8:01 pm    Post subject: Reply with quote

Look in his gallery for more pics.
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lonotch
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PostPosted: Sun Oct 22, 2006 8:04 pm    Post subject: Reply with quote

Very clean, looks nice! Cool Wink
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Air_Cooled_Nut
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PostPosted: Mon Oct 23, 2006 7:53 pm    Post subject: Reply with quote

electricmonk wrote:
Nice, I would realy like more details an the alternator, How many amps? what exactly did you use and what needed to be fabricated and how? I can get a few things done at work as I just don't have tools anymore like I used to. Any pics of how you did it?

The original and more:
http://www.icbm.org/erkson/ttt/engine/generator.html#custom

In kit form:
http://www.theddb.com/
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Air_Cooled_Nut
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PostPosted: Mon Oct 23, 2006 7:54 pm    Post subject: Re: My alternator conversion Reply with quote

Daniel Hood wrote:
Here's some photos of my 2110 with CB fuel injection and Denso alternator conversion that is fully adjustable. Also notice the heater outlets and oil tube are gone...

Nice work! I like the shorty fan housing Cool

Two recommendations:
1. Move the coil to a cooler location. On top of the case isn't a good spot and coils need to keep cool. I'd recommend moving up to an after-market ignition system when you can to get even more power;)
2. Try to get taller air filters if you can. Makes a noticable difference in power output with more air filtration area...BTDT.
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Bryan67
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PostPosted: Mon Oct 23, 2006 8:05 pm    Post subject: Reply with quote

There are no other air cleaners that will fit under the lid. I don`t think it makes much difference as I have ran my car without filters for tuning and it feels the same with then on or off.
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Air_Cooled_Nut
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PostPosted: Tue Oct 24, 2006 11:02 am    Post subject: Reply with quote

I dropped 1/4 inch on my air filter height and felt the power loss. See if you can find a slightly taller air filter; it just will make taking the air filter tops off a little more challenging. Mine are VERY close to touching (but aren't) the engine lid surround. I understand engine dynamics/physics as well and know from that perspective that the lower surface area creates a restriction, too. I bet if you put it on a dyno you'd see the difference as you're engine is only 103cc bigger than mine Wink
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'72 VW Squareback, 2007cc, GB 5-speed, rag top; '76 VW Riviera Penthouse Sundowner 2.0L; 2015 Audi S5 Cabby w/Stage II APR; '06 Ducati Sport Classic 1000; '14 Ducati Diavel Strada
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trylordurben
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PostPosted: Tue Oct 24, 2006 11:25 am    Post subject: Reply with quote

very nice!

where do you get those dizzy wires that are bent 90 degrees?

im curious as to how your fan shroud mods affect the airflow? i know there was a thread on how beetle motors work better with the original heater ducts as opposed to the removed ones, just wondering if you looked into that? My shroud has the ends plugged.

how do you like the fuel injection kit? my friend is putting the same kit in his beetle.

again, your motor looks very nice!
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