Author |
Message |
mattt Samba Member
Joined: January 20, 2004 Posts: 1143
|
Posted: Sun Jan 07, 2007 12:22 pm Post subject: |
|
|
runslikeapenguin wrote: |
ntsqd wrote: |
I had to replace that shifter bushing once. I would not recommend urethane as a good material for that application. Urethane does not willingly slide all that easily. Get the stock part if possible.
Failing that you want a material like Delrin, Turcite, Acetal or possibly Nylon in there. Glass reinforced teflon would probably be OK too, but I'd question the life span of pure teflon. |
yeah i just stuffed the stock metal on back in there, something else i hate are the late model shift couplers, they dont fit you have like 7 pieces you have to assseble with your fingertips inside the tunnel and they break! i am so sticking my shift rod on top of the tunnel. . . . . .. |
I think ntsqd was talking about the bushing inside the tunnel just behind the shifter.
FWIW, I think the success or failure of the 10deg mount largely depends on who is doing the install. I have this kit in my Thing with a bus trans, with the nose cone inside the tunnel, with a stock shift rod connector at the back end......and my car shifts like warm butter. I did not do the install myself, I had it done by Pepe at the Baja Shop{back when he was there}, and I couldn't be happier.
He did shorten the shift rod just a tad, but other than that Im using all widely available stock style parts other than a Hurst shifter. Replacing the bushing right behind the shifter makes a big difference in shifting smoothness. The only part of the install that I wasnt thrilled with was how much he opened up the back end where the nose cone comes into the tunnel. He cut more than enough of the metal out, I can live with the hole back there{patch it up someday} given how well it shifts. |
|
Back to top |
|
|
STEVE0WE Samba Member
Joined: June 08, 2004 Posts: 167 Location: SAN ANTONIO
|
Posted: Wed Jan 10, 2007 5:09 am Post subject: |
|
|
Install was very easy. Everything bolted up and shifts smoothly. I ended up going in the tunnel, installing a new bushing and putting in a new shifter. Here are a couple of photos. The last one is of another car we have at the shop that is getting some work done to it also. Might have to test drive that one a few times!!!!
Everything look ok? |
|
Back to top |
|
|
runslikeapenguin Samba Member
Joined: August 07, 2005 Posts: 4674 Location: Federal way WA
|
Posted: Wed Jan 10, 2007 12:05 pm Post subject: |
|
|
how much did you have to trim the nose cone mount? _________________ never forget 1-31-07 |
|
Back to top |
|
|
STEVE0WE Samba Member
Joined: June 08, 2004 Posts: 167 Location: SAN ANTONIO
|
Posted: Fri Jan 12, 2007 6:06 am Post subject: |
|
|
I had to trip off just about 1 inch. |
|
Back to top |
|
|
hethen57 Samba Member
Joined: April 02, 2005 Posts: 283 Location: San Luis Obispo, CA
|
Posted: Mon Jan 15, 2007 3:08 pm Post subject: |
|
|
I had no idea there were so many variations of this installation. I used the stock coupler and did not change the shift rod at all and mine shifts great. After the install, the two main problems I noticed with this kit were: (1) the front mount hangs a little below the pan and looks like it could get hung up on things (I will need to fab some kind of skid), and (2) the 10 degree angle can eat up a couple of inches of travel in the rear because you move the inner CV up and inch or so and your downward travel is reduced by a couple of inches out at the tire (while your upper limit is fixed by body and t-arms). Did any of you guys who did this install notice these things? _________________ 69 Baja Bug
77 Bus |
|
Back to top |
|
|
RealAwesomeNinja Samba Member
Joined: January 18, 2005 Posts: 184
|
Posted: Sun Feb 18, 2007 6:33 pm Post subject: |
|
|
Bringing this thread back from the dead...
I removed my engine today because it was sitting lopsided.
Here is what I found:
The tranny is sitting about an 1/8 inch "cockeyed" ( I hope that is the right word. ) So if you picture the bellhousing face as a straight line perpendicular to the frame horns"
My trans is off a little bit and it makes the engine sit too close to the firewall on one side and way far away from it on the other side.
Long (probably confusing) story short how can I get the trans to sit flush ( I was thinking a washer or something along those lines added to one side ) without removing the welded tabs on the frame horns ?
Probably gonna be something where you have to have experience with this kit....
If this was a totally useless post because of my diagram please say so and I will post a actual picture in the next day or so.
THANKS? _________________ http://www.realultimatepower.net/ |
|
Back to top |
|
|
wibaja Samba Member
Joined: February 15, 2005 Posts: 122 Location: Wisconsin
|
Posted: Sun Feb 18, 2007 8:59 pm Post subject: |
|
|
Your post is understandable. I am getting ready to do this install and have been reading posts for a while now. Measure twice and weld once. You have to take several measurements to make certain the trans is exactly where it should be. I think you would be best off cutting the two tabs on the framehorns and trying to straighten the tranny. |
|
Back to top |
|
|
runslikeapenguin Samba Member
Joined: August 07, 2005 Posts: 4674 Location: Federal way WA
|
Posted: Sun Feb 18, 2007 9:01 pm Post subject: |
|
|
hey dont look at me!
really how off was it? and where was it off? what part was off? _________________ never forget 1-31-07 |
|
Back to top |
|
|
RealAwesomeNinja Samba Member
Joined: January 18, 2005 Posts: 184
|
Posted: Sun Feb 18, 2007 9:26 pm Post subject: |
|
|
Unless you have a webcam I can't. If you do have a webcam, your a sick f*cker anyways
I am not blaming you dude, I mean I asked for help and you did great on everything, I just want to figure out how to fix it without breaking off the tabs . (The little ones we had to weld to the framehorns)
I was amazed how that little 1/8 inch or whatever made the engine sit an inch closer to the firewall. The engine is touching the firewall because of it!!
I am gonna pay some shop to install the shocks and they will have it done by the end of the week, (cheaper than a welder for me) but I will still be stuck with this lopsided trans. Got any ideas? _________________ http://www.realultimatepower.net/ |
|
Back to top |
|
|
Adrenaline Junky Samba Member
Joined: April 11, 2006 Posts: 274 Location: Roseville, CA
|
Posted: Sun Feb 18, 2007 9:41 pm Post subject: |
|
|
Ninja,
Something sounds more out of wack than 1/8 in on your mount. Does the nose fit in the center of the tunnel? Are the ends of the frame horns parallel? Is one shorter than the other? Maybe someone ground one down and when you mounted the rear tab you measured correct but the horn was shorter? I don't know just fishing here. Maybe check to see if the whole torsion housing is bent.
Good luck |
|
Back to top |
|
|
RealAwesomeNinja Samba Member
Joined: January 18, 2005 Posts: 184
|
Posted: Sun Feb 18, 2007 9:51 pm Post subject: |
|
|
Adrenaline Junky wrote: |
Does the nose fit in the center of the tunnel? |
Yes, it fits and lines up almost perfectly with the shift rod.
Adrenaline Junky wrote: |
Are the ends of the frame horns parallel? |
Yeah, we had to bend one back up but we got it almost completely level after that.
Adrenaline Junky wrote: |
Maybe check to see if the whole torsion housing is bent. |
We thought it might be, not sure what to do, how to fix that without driving off a cliff. _________________ http://www.realultimatepower.net/ |
|
Back to top |
|
|
runslikeapenguin Samba Member
Joined: August 07, 2005 Posts: 4674 Location: Federal way WA
|
Posted: Sun Feb 18, 2007 11:01 pm Post subject: |
|
|
hey mike remember how we were looking at the frame horns with the car off the ground and something dident look level? perhaps its not my fault, or mabey thats just wishfull thinking from me
and come get your battery, i used it in my hood ride tonight to test some wiring, come get it before i become attached to it. _________________ never forget 1-31-07 |
|
Back to top |
|
|
bigtreads Samba Member
Joined: January 06, 2005 Posts: 64 Location: Kelowna B.C. EH
|
Posted: Sun Feb 18, 2007 11:15 pm Post subject: |
|
|
where are you referencing your motor and fire wall gaps from ? Just wondering if the offset of the 2 banks of cylinders (left side right side) might be throwing you off ??? |
|
Back to top |
|
|
RealAwesomeNinja Samba Member
Joined: January 18, 2005 Posts: 184
|
Posted: Sun Feb 18, 2007 11:46 pm Post subject: |
|
|
I am referencing the engine by how close the carbs are to the firewall. One is almost touching and the other is a nice inch maybe inch and a quarter away.
penguin,
Hey penguin I am getting the shocks installed tuesday and I think this shop the guy I talked to owns is going to give me some limit straps and install them at the same time.
When I come get the battery can we figure out a way to mount the top part of the seat belt harness onto the cage? Otherwise I will tell the guy to put a tab on and I'll just work on it from there.
bigtreads,
The problem isnt how the engine looks (don't really care about that) its that the supports we made from the frame horn to the cage had to be cut on one side because the j tubes (part of the exhaust) were hitting when I put the engine in. They are very very close to not hitting that is why I want to pick everyone's brain and see what a possible solution might be. _________________ http://www.realultimatepower.net/ |
|
Back to top |
|
|
subybaja Samba Member
Joined: July 06, 2005 Posts: 1026 Location: Anchorage
|
Posted: Mon Feb 19, 2007 1:21 am Post subject: |
|
|
How about your fan shroud? Is it crooked too?
Check the cylinder location in this diagram. Let me guess, your driver's side carb is closer?
No wonder everyone hates the 10* mount. I gotta get off my ass and finish duplicating the old bolt-in ones. _________________ Insanity: /ɪnˈsænɪti/ -noun: repeatedly voting for the same party and expecting different results.
Vote Libertarian |
|
Back to top |
|
|
RealAwesomeNinja Samba Member
Joined: January 18, 2005 Posts: 184
|
Posted: Mon Feb 19, 2007 6:31 pm Post subject: |
|
|
See if you can tell which tab is further away from the end of the frame horn:
Left Side:
OR
Right Side:
Here is both together: ( BIG HINT )
Here is front mount:
Looks ok to me.
I measured the right and the left distance from the tab to the end of the frame horn and got a 3/16 " difference.
Got any ideas on how to fix that? (I know I could just break off tab and try to reset position, got any other ideas...) _________________ http://www.realultimatepower.net/ |
|
Back to top |
|
|
bigtreads Samba Member
Joined: January 06, 2005 Posts: 64 Location: Kelowna B.C. EH
|
Posted: Tue Feb 20, 2007 12:38 am Post subject: |
|
|
Im thinking you will find it's not the one tab that is out of wack but that the whole trans is mounted a bit to far forward. The reason one carb is closer than the other is due to the off set of the cylinders - so basicly one side of the motor (cylinders head and intake/carb) will be closer to the front of the vehicle due to the way a flat 4 is layed out (subybajas diagram). Even if one tab is out I can't see moving 3/16 making a whole lot of difference. So if it was me I would not worrie about the mounts. I would make sure the thing shifts properly and that there is enough room for that carb against the fire wall including when offroad and everything moves around a bit. I would then heat up the lower peice of pipe welded to the engine fork and persuade it to line up with the down tube that I would bend enough to clear the exhaust. After that measure up a chunk of tube to fill the gap between the 2 and weld it in as a spacer. The arm might not be straight but fixing a arm that is mostly unseen that won't compromise strength (if done right) is much better than redoing the whole trans install which is the only other option as I see it as a tee pee style exhaust won't work in a full body baja. Im 1/2 way on my install and I didn't think of the carb/firewall issue and also plan to run duals so I hope Im not in the same boat |
|
Back to top |
|
|
RealAwesomeNinja Samba Member
Joined: January 18, 2005 Posts: 184
|
Posted: Tue Feb 20, 2007 12:44 am Post subject: |
|
|
Hey bigtreads,
My advice would be (you may not like this) attach engine to tranny BEFORE you do final welding. Stick it in (whole giant tranny-engine assembly) and make sure it all lines up then finish everything. Just doing that would of made me move the tab a little and everything would of fit great.
As it was I just mocked up to the tranny and look what I got. _________________ http://www.realultimatepower.net/ |
|
Back to top |
|
|
runslikeapenguin Samba Member
Joined: August 07, 2005 Posts: 4674 Location: Federal way WA
|
Posted: Tue Feb 20, 2007 12:50 am Post subject: |
|
|
mike as long as you dont post a pic of that gusset were cool _________________ never forget 1-31-07 |
|
Back to top |
|
|
RealAwesomeNinja Samba Member
Joined: January 18, 2005 Posts: 184
|
|
Back to top |
|
|
|