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Fixed thx Sambanistas: Parking light and turn signals....
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xavi_242
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PostPosted: Sat Feb 17, 2007 3:22 am    Post subject: Fixed thx Sambanistas: Parking light and turn signals.... Reply with quote

I think this i s paranormal... Neutral

Front is OK, the problem is REAR:

* When switch on the parking lights or lights all is OK.
* When switch on left or right turn signal (PARKING LIGHTS SWITCH OFF) then the parking light bulbs (the filament corresponding to...) operates, on and off, etc... Including the plate light!!!
* When switch on left or right turn signal (PARKING LIGHTS SWITCH ON) then indicators or emergency lights did not work or do it in a very bad way... like front right indicator allways on and things like this.

The wires are OG and colours matches the wiring diagram corresponding to the model (JULY '67 WESTY)...

Other question: In the diagram I see a master cylinder with 2 switches (dual circuit, I think) and when I go unerneath I find a one switch master cylinder... Any idea?

The thing is that I'm trying to install a Euro Tail lights in a US Bus, so I should have to rewire from the turnsignal relay (disconnect where the brake wire connects to) to the rear brake light bulbs, Am I in the good way?

Any idea, comment or help will be wellcomed,

thank you
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1967 Split SO-42 Dormobile


Last edited by xavi_242 on Sun Feb 25, 2007 12:24 am; edited 3 times in total
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cosmo
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PostPosted: Sat Feb 17, 2007 7:22 am    Post subject: Reply with quote

1. run a new/good ground from the taillight housing to the body. Mine did the same strange things.
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busdaddy
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PostPosted: Sat Feb 17, 2007 9:42 am    Post subject: Reply with quote

Your tail light issue sounds like bad grounds.

Does your master cyl. have two separate lines on the sides or one fitting on the end with the linse going into it ? If B then someone cheaped out and put an early M/C in your bus at some time. As long as you have one switch the lights still work.

As for the euro tail lights bypass the signal switch with the brake circuit, use one wire for brake lights (split at rear), use the other wire for a signal and connect it to a front signal, add a wire to the other front signal and run it to the rear.
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dstefun
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PostPosted: Sat Feb 17, 2007 11:20 pm    Post subject: Reply with quote

Parking light/tail light problem is definitely bad grounds, probably at the tail lights. When the ground connections are poor, the trons have to find their way to ground however they can and cause some really strange symptoms along the way.

For converting to Euro tail lights, this is what Matt Roberds sent me a couple of years ago: (Thanks Matt!)

Quote:

In detail: The basic problem is that Euro Buses have five wires going to
the rear lights and US Buses have four:


Euro____________________US
left tail__________________left tail
right tail, license__________right tail, license
left turn_________________left stop/turn
right turn________________right stop/turn
stop


To make the "stop/turn" wires on your Bus into just "turn" wires, you
have to disconnect the brake light connection to the turn signal system.
This can be done at the brake light switch on the master cylinder, or
at the 9-prong box by unplugging the wire on terminal 54. When you
install the the Euro tail lights at the back, plug the ex-"stop/turn",
now-"turn" wires onto the turn signals.


Now what will happen is that the front orange lamps will work as normal
with the turn signals, and both of them will flash with the hazards.
The rear orange lamps will work as normal with the turn signals, and both
of them will flash with the hazards. The rear red brake lights won't
work, which isn't too great.


To fix the brake lights, run a new wire (14 gauge) from front to back.
It's probably easiest to follow the original harness along the right
frame rail. In front, the new wire needs to connect to the wire you
pulled off of 54 on the 9-prong box (or the switch on the master
cylinder directly. In the back, it needs to connect to both brake lights.
(The "get away" method is to connect the left tail light to the right one,
and unplug the left tail light wire at the fuse box. This frees up the
left tail light wire to be used as the new wire to the back. This wire
is a bit small for the load of two brake lamps, though. This also puts
you one fuse away from no tail lights.)
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xavi_242
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PostPosted: Sun Feb 18, 2007 3:53 am    Post subject: Reply with quote

* I tried the method of disconnect the 54 terminal in the 9-prong box, then connect to brake bulb. BRAKE LIGHT WORKS OK!

* My M/C have a switch-plug at the end, so someone cheaped the system Sad

* Tail light and turn signal still doing strange things... I will try to reground housings or something else...

Can the problem be at the fuses box?? Tail light and turn signals fuses are one next to the other... maybe a short circuit???

thank you!
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dstefun
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PostPosted: Sun Feb 18, 2007 11:37 am    Post subject: Reply with quote

It shouldn't be a problem at the fuse box, I'm 99.9% sure it's bad grounds. Be sure to check both tail light housings and both front lights too. If all four lights don't have separate ground wires, add them.

Make sure the 9-pin box is grounded good too. The early 9-pin boxes did not have a separate ground wire and were only grounded through the mounting screw. Later boxes have a separate brown ground wire. I would add the ground wire if your box does not have it.

Good luck! Electrical gremlins can be really frustrating! Crying or Very sad
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xavi_242
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PostPosted: Mon Feb 19, 2007 12:56 am    Post subject: Reply with quote

You were right dstefun, yesterday I bypassed the taillights at the fusebox (grey from switch with the two whites that goes to the tail lights) and the gremlins still there... Neutral

My 9-pin box is a later repro, has the VW logo, but it's newer, and at the top has a piece of paper showing the colours of the wires that supose to go to each pin...

It don't have a ground wire... where should I solder to make a ground?

Image may have been reduced in size. Click image to view fullscreen.


What do you mean adding separate ground wires to all four lights?

front indicators are fried eggs, so it ground directly to nose skin.
rear tail lights have a ground wire each housing (I have OG Hella Housings...)

Image may have been reduced in size. Click image to view fullscreen.


Next weekend I will try to fix that problem!!! I should MOT the bus as soon as possible!!!

thank you
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coolerthanelvis
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PostPosted: Fri Feb 23, 2007 4:45 am    Post subject: Reply with quote

Your 9-prong box grounds through the can and the current (or the electrons) flows from the can to the mounting bracket. Your box looks like it's not installed in the mounting bracket so it's not grounded to the chassis. The gremlins have nowhere to go so they're wreaking havoc with your taillights. You can solder a wire to any part of the exterior metal can on the 9-prong box, then ground it to the chassis somewhere. You may also want to get a new clip to hold your fusebox in place. Available here for $2.50: http://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=111937591
Without it, your fusebox can slip out of the bracket and ground out, cooking the big red wire coming up from the battery and the big red wire from the fusebox to the headlight switch and ignition.
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xavi_242
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PostPosted: Fri Feb 23, 2007 1:45 pm    Post subject: Reply with quote

Thanks Coolerthanelvis... when I take the pic the 9prong box was not atached to the bracked, but now it is. And it grownds well, I checked.

The fuse box is also well atached.

But the problems still there. I checked the tail light housings for good ground and regrounded with a new wire to the chasis, and tested with a tester. Housing are not the problem. I think...

What happens:

1. Parlkights=turnsignal bulbs and taill ight bulbs on, (left and right) KO

2. Turn signal left (no parklights)=left TS bulb on OK

3. Turn signal right (no parklights)=All rear lights are intermittent, except TS left KO

thx
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llovette
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PostPosted: Fri Feb 23, 2007 3:03 pm    Post subject: Reply with quote

I had something similar happen. I found out that the turn signal switch's bakelite panel was cracked and the wires were grounding themselves. Fixed all with a new (used) turn switch. Hope this helps
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xavi_242
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PostPosted: Sat Feb 24, 2007 12:52 am    Post subject: Reply with quote

thx lovette but turn signl is a bran new (repro) from WWest...
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xavi_242
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PostPosted: Sun Feb 25, 2007 12:23 am    Post subject: Reply with quote

Well... at last the gremlins are gone... Smile

Finally after two whole weekends of desesperation and brain braking I had to turn to my father, the voice of experience (and a mechanic since he was 15, now 62... very important too).

After 20 minutes checking grounds and connectibg tail lights wires direct from light switch and other tests he said: "Park light wires and turn signal wires are shor circuited at some point in the harness for sure, try to connect an outside test wire direct from the tail light pins at the fuse box to the rear housings"

We made a quick test-set from some speaker wire ant connect it and...
E-U-R-E-K-A!!!!!!! Problem fixed.

As I have to rewire the brakelight wire to convert to euro tail lights I will take the advantage and rewire turn signal, park light and a pre-installation for some gauges (rpm-counter, oil temp and battery charge)...

After this sermon I will like to thank to all who helped and who tried to... and of course to my father.
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Last edited by xavi_242 on Sun Feb 25, 2007 12:26 am; edited 4 times in total
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