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1961bluebug Samba Member
Joined: November 11, 2002 Posts: 1137 Location: Czech Republic, Europe
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Posted: Wed Jan 14, 2009 2:52 am Post subject: AC.net/aircooled.net HD alu pushrods |
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Hi guys,
I´m curious who is runing these pushrods in their hi-po engine? Please share your valvetrain combo and experience and if you are using straight and tapered version.
I´m deciding on what to use in my engine, I don´t like the extra added weight of Cr-Mo pushrods.
my valvetrain combo is:
2276ccm
FK8 cam
CB lightweight ligters
CB 1.4 rockers
42x37 valves
dual valve springs (Steve Tims Stage 2s)
Thank you.
Jan |
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1961bluebug Samba Member
Joined: November 11, 2002 Posts: 1137 Location: Czech Republic, Europe
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Posted: Thu Jan 15, 2009 12:17 pm Post subject: |
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anybody? _________________
|82x94|
1961 Deluxe beetle, 1971 type 181, 1968 T2a Baywindow, 1973 Type 147 "Swiss Fridolin"(sold), 1966 Deluxe sedan (sold), 1983 "Silver Bug" edition (sold), 1961 beetle (sold) |
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Stripped66 Samba Member

Joined: May 31, 2005 Posts: 3508 Location: Charleston, SC
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Posted: Thu Jan 15, 2009 12:37 pm Post subject: |
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With your combo, I'd run them.
I used the straight alu pushrods with my roller-cammed daily driver. I was running more spring pressure than the limits John advertises, and the cam had steeper ramps than any cam anybody previously used with those pushrods. Eventually one of them broke (duh! I used them well beyond their advertised limits...I shouldn't have expected anything less).
That said, if I were in your position, with valve springs pushing 320-350 lbs over the nose, I'd run the straight alu pushrods again. _________________
66brm wrote: |
Bodacious wrote: |
Why not just make a custom set of wires with a Y splice in them. Then you could just run one distributor. |
I don't think electrickery works that way |
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Joel Mohr Samba Member
Joined: March 07, 2002 Posts: 269 Location: High Desert SoCal
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Posted: Thu Jan 15, 2009 3:32 pm Post subject: |
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I believe those are the Smith Bros. pushrods, and I use them with LS1 beehives to 7200 on an 86c with Pauter 1.5s, no problems.... _________________ SEE YOU AT THE RACES!!!! |
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1961bluebug Samba Member
Joined: November 11, 2002 Posts: 1137 Location: Czech Republic, Europe
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Posted: Thu Jan 15, 2009 4:44 pm Post subject: |
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thank you Stripped66 and Joel  _________________
|82x94|
1961 Deluxe beetle, 1971 type 181, 1968 T2a Baywindow, 1973 Type 147 "Swiss Fridolin"(sold), 1966 Deluxe sedan (sold), 1983 "Silver Bug" edition (sold), 1961 beetle (sold) |
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dan97019 Samba Member
Joined: December 01, 2006 Posts: 326 Location: portland Oregon
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Posted: Thu Jan 15, 2009 6:44 pm Post subject: |
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Im using them in my 1835 w/engle 120 1.1 solid rockers with elephant feet adjusters and single heavy duty springs they are a little pricey but well worth it as far as im concerned to get rid of the rattle that goes along with the steel or chro mo pushrods. |
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AdrianH Samba Member
Joined: July 08, 2004 Posts: 10
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Posted: Thu Jan 15, 2009 8:35 pm Post subject: |
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I used them in a 2276 FK8 bugpack 4047 springs 44 x 37 valves, the occasional blast to 8000, no worries. |
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webebuggin Samba Member

Joined: January 28, 2005 Posts: 215 Location: Clinton, Wa.
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Posted: Fri Jan 16, 2009 11:08 am Post subject: |
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I'm using them in my 2110 with Steve Tims dual springed heads, FK-7 w/ 1.4's.. WAY better, and quieter than the cro-mo/loose zero set up i was using..... |
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1961bluebug Samba Member
Joined: November 11, 2002 Posts: 1137 Location: Czech Republic, Europe
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Posted: Mon Jan 19, 2009 3:53 am Post subject: |
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OK then it seems that I´m decided to give them a try. _________________
|82x94|
1961 Deluxe beetle, 1971 type 181, 1968 T2a Baywindow, 1973 Type 147 "Swiss Fridolin"(sold), 1966 Deluxe sedan (sold), 1983 "Silver Bug" edition (sold), 1961 beetle (sold) |
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tattooed_pariah Samba Member

Joined: April 24, 2006 Posts: 2063 Location: El Cajon, CA
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Posted: Mon Jan 19, 2009 12:26 pm Post subject: |
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AdrianH wrote: |
I used them in a 2276 FK8 bugpack 4047 springs 44 x 37 valves, the occasional blast to 8000, no worries. |
Did you use the straight one or dual tapered?
I'm trying to figure out what pushrods to run in the 2276 I'm building.. _________________ -pariah
'72 Volksrod |
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1961bluebug Samba Member
Joined: November 11, 2002 Posts: 1137 Location: Czech Republic, Europe
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Posted: Mon Apr 06, 2009 2:41 pm Post subject: |
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some pics of my freshly delivered AC.NET pushrods
_________________
|82x94|
1961 Deluxe beetle, 1971 type 181, 1968 T2a Baywindow, 1973 Type 147 "Swiss Fridolin"(sold), 1966 Deluxe sedan (sold), 1983 "Silver Bug" edition (sold), 1961 beetle (sold) |
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vgajames Samba Member

Joined: June 13, 2002 Posts: 805 Location: Texas
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Posted: Mon Apr 06, 2009 3:15 pm Post subject: |
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Joel Mohr wrote: |
I believe those are the Smith Bros. pushrods, and I use them with LS1 beehives to 7200 on an 86c with Pauter 1.5s, no problems.... |
I'm with Joel on Smith Bros.I was asking about aluminun push rods on another forum and his experience with them sold me on trying them.Got mine around $103 set and are shipped to your requested over all length with both ends installed.I have them in two motors at this time, a 2276 with FK8, dual springs,a 2276 with W120 and duals.I was a long time chromolly guy until i tryed these. Awesome! Part numbers where
NA39B-BB 3/8th x .095 wall 2024 T3 Aluminum w/oil hole 5/32 balls.
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Alan_U Samba Member
Joined: July 10, 2004 Posts: 1762 Location: Vancouver, BC Canada
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Posted: Mon Apr 06, 2009 4:07 pm Post subject: |
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I'd go tapered version for stiff valve springs. Also watch for the ends pounding out.
Even with the stronger tapered version I know someone bending them with stiff new duals with 86C. Valves were 7mm too!!
For a street car I think they'd be great. Under brutal high rpm abuse I'd go the oldschool chromoly with stiff valve springs for valve bounce/float control. _________________ 11.92sec pump gas true daily driver. Who says it cant be done.
No more time for VW's....... |
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stealth67vw Samba Member

Joined: January 22, 2004 Posts: 1872 Location: Grass Pants, Orygun
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Posted: Mon Apr 06, 2009 4:18 pm Post subject: |
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Alan_U wrote: |
I'd go tapered version for stiff valve springs. Also watch for the ends pounding out.
Even with the stronger tapered version I know someone bending them with stiff new duals with 86C. Valves were 7mm too!!
For a street car I think they'd be great. Under brutal high rpm abuse I'd go the oldschool chromoly with stiff valve springs for valve bounce/float control. |
I agree. In my circle of friends, they refer to the AC.net pushrods as spaghetti noodles. Spin it up past 7,500 with Erco triples on an 86C and go home and adjust your valves. Lots of evidence of flexing and rubbing. They are fine for a mild engine. _________________ John Bates
JB Machining Services
1967 street Bug 2276 w/ 48 IDAs, 2050lbs with driver
7.76 @ 89.55mph 1/8 mile
12.27 @ 109.56 mph 1/4 mile
https://youtube.com/shorts/GmifEu5QvnA?si=OIw8eM7QU3LMhtiz
https://www.tiktok.com/t/ZT68foYFS/ |
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Alan_U Samba Member
Joined: July 10, 2004 Posts: 1762 Location: Vancouver, BC Canada
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Posted: Mon Apr 06, 2009 5:00 pm Post subject: |
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Hey Stealth,
Just by looking at the "machinist's bible" my machinist friend said its amazing people are making such a thing. Especially for one of the longest pushrod engines made aka our beloved flat4.
If you know enough people the aluminum pushrods in some applications BEND ripping off the pushrod tubes.
A set of berg 160,000psi pushrods (slightly lighter) than tapered Mantons with the typical valvetrain should be fine with fresh VW duals. Many hotstreets really have no need to go beyond 7500 rpms if you look at the cams they are using. Many streeet ports (heads) with a "streetable" cam profile probably cannot sustain efficient flow beyond 7500rpms anyways.
I granny shift at 7200 rpms and pull my 11.90's and 12.00's. Why abuse your engine if it falls on its face?
I'm not an aluminum hater but I will use chromoly pushrods due to less flex.
Just remember valve size also contributes to weight of the valvetrain.
PEOPLE must also realize that you CANNOT take JOEL MOHR's (NO disrespect JOEL) testamonial because he is using beehives. Beehives reduce the harmonic confusion so there is less chance of valve bounce and float. Using straight traditional springs will have a point where harmonics will NOT provide appropriate pressure.
Chromoly thankyou. _________________ 11.92sec pump gas true daily driver. Who says it cant be done.
No more time for VW's....... |
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lostinbaja Samba Member
Joined: December 19, 2004 Posts: 4036 Location: Frankfort, Illinois
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Posted: Mon Apr 06, 2009 6:27 pm Post subject: |
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I have been running AC.net straight aluminum PR's with a Web 86B @350lb. over the nose with no issues. The engine sees 7000 to 7500 rpm on occasion. _________________ Jerry...
If it's being towed, it must be a trailer!
"Vee Grow Too Soon Oldt Und Too Late Schmardt"
RIP Morgan
My photos
http://www.manxgallery.org/gallery/album92 |
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Joel Mohr Samba Member
Joined: March 07, 2002 Posts: 269 Location: High Desert SoCal
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Posted: Mon Apr 06, 2009 6:50 pm Post subject: |
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None taken....Valve train components MUST be considered as a package. Jerk in a cam that is very severe will even bend that best chromos... _________________ SEE YOU AT THE RACES!!!! |
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1961bluebug Samba Member
Joined: November 11, 2002 Posts: 1137 Location: Czech Republic, Europe
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Posted: Tue Apr 07, 2009 12:22 am Post subject: |
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Well keep in mind that my engine will see no track use and I think that it will hardly see 7000R rpms. Because it´s all I have I´ll give them a try. _________________
|82x94|
1961 Deluxe beetle, 1971 type 181, 1968 T2a Baywindow, 1973 Type 147 "Swiss Fridolin"(sold), 1966 Deluxe sedan (sold), 1983 "Silver Bug" edition (sold), 1961 beetle (sold) |
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J DUB Samba Member

Joined: February 15, 2004 Posts: 227 Location: HILO, HAWAII
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Posted: Tue Apr 07, 2009 1:02 am Post subject: |
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I rev this combo up to 7000 rpm. So far so good.
Specs: 76x94 (2109)
Alum. high roof case, full flowed, shuffle pinned
CB 76mm forged, cw crank
Mahle 94A pistons
CB 5.4 Unitec rods
Web 86b cam with Magnum straight cuts
DRD 043 level 5 ported heads 40x35, manley ss valves, dual springs
CB 1.4:1 rockers, solid shafts
Aircooled.net 3/8 inch super-hd alum. push rods
CB light wt. lifters
Mallory Uni-Lite grey/grey springs, Bosch blue coil, Taylor Spiro Pro wire
dual 45 Dellortos, match ported intakes:
36 vents, 155 main jets, 70 idle jets, 180 air correction jets, 55 pump jets
1 5/8 ceramic coated merged header, single hide away muffler
BMD serpentine belt kit
Berg welded and balanced fan
CB 12.5 lb. forged flywheel
Kennedy stage 1 pressure plate
Daiken disc
3.5 qt. sump
9.3:1 comp. ratio |
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Eaallred Samba Member

Joined: May 18, 2003 Posts: 5756 Location: West Valley City, Utah
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Posted: Tue Apr 07, 2009 6:34 am Post subject: |
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I've been toying around with the idea of the dual tapered aluminum in my race car. It see's 9000rpm with K-800's and heavy 48mm intake valves. It's tempting to try, but i'll probably wait until I go Ti valves at least. _________________ Eric Allred
You have to remember something: Everybody pities the weak; Jealousy you have to earn. |
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