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74vwbaja Samba Member
Joined: September 30, 2006 Posts: 337
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Posted: Tue Sep 22, 2009 4:04 am Post subject: Possible to redo 6V generator to 12V? |
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| Is it possible to have a 6V generator off a 65 to be rewound and changed into a 12V generator? Just wondering |
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runamoc  Samba Member

Joined: June 19, 2006 Posts: 6382 Location: 37.5N 77.1W
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Posted: Tue Sep 22, 2009 4:57 am Post subject: |
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| Porsche made one. For the 356, I think. Get one of those. 6v 'diameter' with a 12v output. Maybe do a google search for that type of Porsche generator repair shop. |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 80354 Location: Sneaking up behind you
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DrDarby Samba Member
Joined: May 12, 2004 Posts: 6544 Location: Northern Illinois
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Posted: Tue Sep 22, 2009 9:52 am Post subject: |
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There was an old auto electric shop near me that used to convert them for me for years 6v to 12v. He used to charge me $60.00
He sold out some 15 years ago and now I can't find anyone that will do it. _________________ Midwest Autosavers, Inc. Crystal Lake, IL |
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Shadd Samba Member
Joined: January 18, 2007 Posts: 883 Location: Lancaster, Ohio
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Posted: Tue Sep 22, 2009 10:12 am Post subject: |
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| You can do it. The problem is that you reduce the output to a point where its almost unusable. My auto electric guy here in town will still do it for a reasonable price. Why though, what is wrong with 6V? |
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74vwbaja Samba Member
Joined: September 30, 2006 Posts: 337
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Posted: Tue Sep 22, 2009 2:47 pm Post subject: |
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| i will just buy the conversion kit then. its cheaper |
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Yellowbeard Samba Member

Joined: March 07, 2006 Posts: 2288 Location: At large again...
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Posted: Tue Sep 22, 2009 2:51 pm Post subject: |
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Not to sound like a jerk, but what's your reason for wanting to ditch the 6v system? _________________
| Lohe wrote: |
Thanks. Thread went from me not being able to understand what Ipis was saying because English is obviously not his first language to me not being able to understand it because English is my first language  |
Fuel pumps galore:
http://www.thesamba.com/vw/classifieds/detail.php?id=845378 |
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Stretch32 Samba Member
Joined: May 30, 2009 Posts: 177
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Posted: Tue Sep 22, 2009 3:12 pm Post subject: |
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Honestly, I think converting a 6V gen to 12V is a neat idea. I like the look of a stock engine compartment but the ease and reliability of 12V. I don't want to spend $300-$400 on a Porsche 12V gen so finding a reliable shop that can rewind a 6V gen to 12V is a cool idea. I see the orginal poster's point on doing this conversion and it's even something I plan to do in the future myself. I'm not trying to start a 6V vs. 12V argument but I haven't had to push start my '66 in over 3 yrs after converting to 12V.
Stretch |
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Yellowbeard Samba Member

Joined: March 07, 2006 Posts: 2288 Location: At large again...
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Posted: Tue Sep 22, 2009 3:15 pm Post subject: |
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| Stretch32 wrote: |
| I haven't had to push start my '66 in over 3 yrs after converting to 12V. |
Still trying not to sound like a jerk, but designed system voltage has nothing to do with having to push start a car. _________________
| Lohe wrote: |
Thanks. Thread went from me not being able to understand what Ipis was saying because English is obviously not his first language to me not being able to understand it because English is my first language  |
Fuel pumps galore:
http://www.thesamba.com/vw/classifieds/detail.php?id=845378 |
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EODinert Samba Member

Joined: April 11, 2003 Posts: 464 Location: PHX, AZ
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Posted: Tue Sep 22, 2009 5:00 pm Post subject: |
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I found a small diameter generator for $100, so keep an eye out. They're out there. I'm running a setup like you want, and I like it a lot.
My headlights are bright, if I need to buy a battery is on the shelf at every auto parts store, and my jumper cables are useful for helping other folks out. I can recharge my phone, and other electronic items off of my power system, and my portable air compressor compresses air when I put 12 volts into it.
_________________ '61 rag top beetle, '73 type 181, '66 13 window deluxe |
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Stretch32 Samba Member
Joined: May 30, 2009 Posts: 177
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Posted: Tue Sep 22, 2009 5:35 pm Post subject: |
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Yellowbeard, no worries. I understand the argument and your right but 12V just seems to work alot better. It's so much easier to keep a battery charged or find accessories (lights, batteries, radios etc) for 12V stuff. When I bought my bug it was 6V but no matter how hard I tried to keep the system functioning smoothly I never could. I cleaned connections, had a new gen and battery, went through the wiring harness to check for issues and even had a hard start relay but it just nevered worked very well (dead batteries, low lights etc). I would convert back if I could make it work as well as 12V in a second but I don't think it will ever be that good on 6V.
Stretch |
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74vwbaja Samba Member
Joined: September 30, 2006 Posts: 337
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Posted: Tue Sep 22, 2009 6:26 pm Post subject: |
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| finding a battery is not an issue, its just that i want some decently bright headlights and all. I am not used to the 6V system and just thought a 12V conversion would be good. All I plan on putting in the car as add ons is just a new cd player and 4 speakers. no sub, extra lights, etc. the motor is just being rebuilt to a stock 1200 40hp. I am going with kinda a old school resto style. |
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DrDarby Samba Member
Joined: May 12, 2004 Posts: 6544 Location: Northern Illinois
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Posted: Wed Sep 23, 2009 10:08 am Post subject: |
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| Shadd wrote: |
| You can do it. The problem is that you reduce the output to a point where its almost unusable. My auto electric guy here in town will still do it for a reasonable price. Why though, what is wrong with 6V? |
Please tell me where the shop is located and if you can get me the phone number. Thanks _________________ Midwest Autosavers, Inc. Crystal Lake, IL |
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Shadd Samba Member
Joined: January 18, 2007 Posts: 883 Location: Lancaster, Ohio
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Posted: Wed Sep 23, 2009 10:51 am Post subject: |
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| Sure, my dad is friends with the guy. I will ask him this afternoon |
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special-k Samba Member
Joined: September 26, 2008 Posts: 178 Location: Ontario Canada
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Posted: Wed Sep 23, 2009 4:35 pm Post subject: |
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| My bug has a converted 6 volt but it seems like you have voltage but no amperage so at night it slowly drains the battery to the point where the flashers don't work properly. During the day it keeps up and charges the battery . Pain in the butt. |
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Shadd Samba Member
Joined: January 18, 2007 Posts: 883 Location: Lancaster, Ohio
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Posted: Wed Sep 23, 2009 7:13 pm Post subject: |
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I've given this a little more thought. On a 6v generator the amperage is limited by the diameter of the gen body. If you convert it to 12V you will cut that amperage in half. At idle your generator wouldn't be putting out enough to power the headlight let alone your cell charger and whatever else. So you would be cutting yourself off at the knees. The good news is a light bulb doesn't care weather its 6v or 12v. Given the same wattage a 6V bulb will put out the same luminous efficacy as a 12V bulb. in other words its just as bright.(my brother gave me a marker bulb for a F-16 and its 6V! bright as hell and rugged and it fits a peanut directional) Most old 6v bulbs are 35/45 watt and a modern sealed beam halogen is 55/65 watt. Even though you can't walk into you local Autozone and buy a 6V 55/65 watt halogen they do make them. You will need to get a H-4 base which is pretty easy, then use these bulbs http://www.snydersantiqueauto.com/search.php?q=A-13007-E&x=0&y=0
If your still convinced that a 12V version of a 6V generator is just the bees knees and you want to experiment the shops info is
Lancaster Auto Electric
401 Garfield Ave Lancaster, OH 43130
(740) 654 2899
ask for Lester  |
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rob69tam Samba Member
Joined: December 09, 2007 Posts: 38 Location: Hayesville, North Carolina
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Posted: Thu Sep 24, 2009 4:15 am Post subject: |
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ok so if it is regulated buy the diameter of the case, how can the porsche 12v generator put out enough to be sufficent? how can that be seeing that they are both the same case diameter? just a thought _________________ 58 ragtop |
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DrDarby Samba Member
Joined: May 12, 2004 Posts: 6544 Location: Northern Illinois
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Posted: Thu Sep 24, 2009 6:06 am Post subject: |
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| Shadd wrote: |
I've given this a little more thought. On a 6v generator the amperage is limited by the diameter of the gen body. If you convert it to 12V you will cut that amperage in half. At idle your generator wouldn't be putting out enough to power the headlight let alone your cell charger and whatever else. So you would be cutting yourself off at the knees. The good news is a light bulb doesn't care weather its 6v or 12v. Given the same wattage a 6V bulb will put out the same luminous efficacy as a 12V bulb. in other words its just as bright.(my brother gave me a marker bulb for a F-16 and its 6V! bright as hell and rugged and it fits a peanut directional) Most old 6v bulbs are 35/45 watt and a modern sealed beam halogen is 55/65 watt. Even though you can't walk into you local Autozone and buy a 6V 55/65 watt halogen they do make them. You will need to get a H-4 base which is pretty easy, then use these bulbs http://www.snydersantiqueauto.com/search.php?q=A-13007-E&x=0&y=0
If your still convinced that a 12V version of a 6V generator is just the bees knees and you want to experiment the shops info is
Lancaster Auto Electric
401 Garfield Ave Lancaster, OH 43130
(740) 654 2899
ask for Lester  |
I've had 20-30 of them converted over the years and never had an issue. My only problem was when Jack retired and I couldn't get them any more. Most cars including my own have at least an AM/FM radio, H-4 headlights and maybe an occasional gas heater.
I still have a converted one on my '60 that must be 25 years old or more and I have an orignal '65 Porsche unit on my '53 split window. I use a late regulator turned sideways in the stock location held down by the ground screw if anyone was wondering.
Thanks for the contact info !
Here's my '53 split with the stealth 12v 356 unit. I have a round regulator cover mounted to the square flange at the bottom of a square regulator.
_________________ Midwest Autosavers, Inc. Crystal Lake, IL |
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Michael Fischer Samba Member
Joined: April 20, 2004 Posts: 1585 Location: Salem, OR
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Posted: Thu Sep 24, 2009 11:59 am Post subject: |
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| Bosch still makes the small diameter 12 volt generators new. I can get you one if you need it. |
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Shadd Samba Member
Joined: January 18, 2007 Posts: 883 Location: Lancaster, Ohio
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Posted: Thu Sep 24, 2009 3:40 pm Post subject: |
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| Dr Darby, when you converted them before did you use 180 watt Bug generators or 200 watt Bus gens? My guess is that the 12V Porsche gen is 200 Watt which has a slightly larger I.D. This rating is at 2600 rpm. I wonder what the output would be at idle. Any info on amperage output after the conversion? |
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