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Theloniousphere Samba Member

Joined: June 15, 2007 Posts: 36 Location: TN
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Posted: Thu Nov 26, 2009 1:12 pm Post subject: Remove diagnostic box? |
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74 bay
Can someone tell me the process for removing the diagnostic test box (that box in the engine compartment with the mess of wires)? I tried searching and have read that it's basically useless, so I would like to get it out of there if possible. |
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EZ Gruv King of Plaid

Joined: December 10, 2002 Posts: 8576 Location: Las Vegas
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Posted: Thu Nov 26, 2009 1:24 pm Post subject: |
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The test plug? Just remove it. I took mine out and the engine bay looks much cleaner.
Pic from gallery
Trace the wires back and cut/cover them. _________________ Eric
1977 Deluxe Westfalia - 2.0L FI Type IV, Completely Original
Photographer for HotVWs, VolksWorld, AirMighty, VW Camper & Commercial, Hayburner, and more.
My Photography Page. |
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Mr'72Special Samba Member

Joined: October 22, 2009 Posts: 78 Location: C'Ville, VA
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Posted: Thu Nov 26, 2009 1:45 pm Post subject: |
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Agrree with EZ Gruv, but when you cut the wires you should remember to do each wire at adifferent length in the harness so as to aboid any shorting or back-feeding through the diagnostic circuits. Once all the wires are cut, wrap each wire end individually with thick electrical tape, preferably 3M or Scotch. With all wires properly taped off, gather them together and bundle them collectiely in the same electrical tape so that, when done, the harness looks somewhat like a bangaged amputated limb. Finally, secure the amputated harness branch to the main harness with more tape. Do it right, and you can barely notice the delete.
This procedure comes from an experience when I was restoring a '73 for a family member's significant other. He wanted the diagnostic plug gone since it's wires were cracked and corroded as well as it, frankly, being superfluous. Now that someone asked I sure do regret not taking photos of that part of the restoration.
Hope this helps! |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79670 Location: Sneaking up behind you
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Posted: Thu Nov 26, 2009 3:39 pm Post subject: |
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Works the same as on my Beetle....
Disconnect the battery, cut the wires and tape over the large one that supplies 12v+. The others you can just tuck away. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52875 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Thu Nov 26, 2009 4:46 pm Post subject: |
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I'd tape or heat shrink all of them separately, the fat red one is just dangling from it on a bus and usually isn't connected to the battery but almost all of the rest of them get power when the lights, signals and a few other things are in use. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22662 Location: Escondido CA
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Mal evolent Samba Member

Joined: March 31, 2009 Posts: 2923 Location: San Antonio, Nuevo Mexico
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Posted: Sat Jan 28, 2012 2:22 pm Post subject: |
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an alternative to tape: stick each cut off wire into a tube of RTV. Seals it up, won't slide off.
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What about using the fat red for a engine bay light? Is it hot all the time or when the key is on? |
I put a hot lead and a ground in a plastic block on my baja bug. gives me a connection for timing light, dwell meter, et cetera. 10-32 screws isolated from everything else _________________ 73 Beetle Baja, Ghia front brakes, Type 3 rear brakes, 2220 ( 94 X 80 ), Weber Progressive, Bosch SVDA, '97 Mustang seats
Baja Bugs for Volkswagen Virgins: Index |
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greenbus pilot Samba Member

Joined: March 14, 2008 Posts: 1285 Location: Wisconsin: Rustbelt, USA baby!!
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Posted: Sat Jan 28, 2012 2:51 pm Post subject: |
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notchboy wrote: |
What about using the fat red for a engine bay light? Is it hot all the time or when the key is on? |
Yes, it would work.
But the battery is, like, 16 inches away, so , yeah, not a lot of work either way.  _________________ Sent from a white van down the street. |
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old DKP driver Samba Member
Joined: March 30, 2005 Posts: 4145 Location: Los Gatos,Ca.
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Posted: Sat Jan 28, 2012 8:12 pm Post subject: test socket |
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I like having the test socket in my 72 bus since the center terminal 50 and
the terminal 30 right upper connector operates the starter when jumped
Then i set the dwell & do a compression test
Built in remote starter. [img][/img] _________________ V.W.owner since 1967
Last edited by old DKP driver on Sat Jan 28, 2012 9:34 pm; edited 2 times in total |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22662 Location: Escondido CA
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Posted: Sat Jan 28, 2012 8:26 pm Post subject: |
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greenbus pilot wrote: |
notchboy wrote: |
What about using the fat red for a engine bay light? Is it hot all the time or when the key is on? |
Yes, it would work.
But the battery is, like, 16 inches away, so , yeah, not a lot of work either way.  |
True enough  _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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