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BUSBOSS Samba Member

Joined: January 21, 2009 Posts: 2161 Location: Northern California
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Posted: Fri Feb 12, 2010 12:38 am Post subject: I wanna be laminated - Best Cabinet Laminate FAQ |
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I'm wondering if anyone who has relaminated their cabinets can tell me how many 4X8 sheets I will need to do all of the cabinets and the closet in a 76 Westy. I do not need to include the wall, hatch or door panels in this estimate.
I searched unsuccessfully for the answer.
Thanks in advance! _________________ All the redemption I can offer, girl, is beneath this dirty hood
1976 Westfalia
1970 Karmann Ghia Convertible (sold - but not forgotten) |
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Drewbacca Samba Member

Joined: April 02, 2008 Posts: 149 Location: Portland, Oregon
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Posted: Fri Feb 12, 2010 1:02 am Post subject: |
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I'd like to know the same thing actually, except including the wall, hatch, and door panels. That laminate is not cheap... _________________ -Drewbacca, previously known as Jimthegman.
'77 Westy - "Hot Donna" |
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fatwood1 Samba Member

Joined: December 23, 2009 Posts: 87 Location: Florida
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Posted: Fri Feb 12, 2010 9:00 am Post subject: |
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I have not done a re-lam on these parts, but I have owned a cabinet laminating shop for many years. Here is a link to a free cut list program. Just put in the size pieces you need, remember to go at least 1" bigger than actual panel. Then put in the 4 x 8 material. The program will then make a diagram showing you how to maximize material yield. Once the program gives you the diagram, make sure all pieces have the grain running the direction you want them to be. If any are wrong, you can go back and edit the pieces and then get a new layout.
http://www.delphiforfun.org/Programs/CutList.htm |
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patayres Samba Member

Joined: March 20, 2009 Posts: 991 Location: Bend, Orygun
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Posted: Fri Feb 12, 2010 9:59 am Post subject: |
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I am of no help with the cabinets, but 1 4x8' sheet did my rear hatch panel, the driver side wall, the sliding door panel, dash table, and I've got some pieces left over. _________________ 1975 Westfalia Helsinki - 1800 EFI w/ Pertronix
1965 Singlecab - 1600dp
yuthi'so'coro |
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Andre4 Samba Member

Joined: March 21, 2004 Posts: 250
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Posted: Fri Feb 12, 2010 10:25 am Post subject: |
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If you're going woodgrain you need to use more than you'd expect because you want the grain running vertically not horizontally and not a combination of the two. I needed three sheets to do my complete interior but I did screw up a few pieces. This included making pieces for the sliding door, rear hatch, wall next to the stove cabinet and the inside of the opening stove cabinet lid. I'd guess that you could get away with 2 sheets if you don't do the wall and sliding door panels.
Andre |
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Krautski Samba Member

Joined: March 28, 2009 Posts: 874 Location: WA
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Posted: Fri Feb 12, 2010 4:52 pm Post subject: |
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Time to break out the tape measure.
From there you can figure yields out quite easily _________________ BUS FOR SALE
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I stopped reading after volksaru and busaru |
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VWMIKE76 Samba Member
Joined: February 21, 2006 Posts: 669 Location: lynnwood, washington
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Posted: Fri Feb 12, 2010 5:43 pm Post subject: |
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the laminate isn't to expensive if you know someone in the industry! about 40 a sheet, so for about 120 you can have all new interior panels! _________________ Mike
77 westy Mac n cheese aka "Mac"
71 crew cab "Damien" sold and missed lots!
78 westy "Doc". in very good hands of a fellow samba member!
79 hardtop landmark "Shaggy II" |
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Andre4 Samba Member

Joined: March 21, 2004 Posts: 250
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Posted: Fri Feb 12, 2010 6:03 pm Post subject: |
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Dang... I paid close to that per sheet!
Andre |
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VWMIKE76 Samba Member
Joined: February 21, 2006 Posts: 669 Location: lynnwood, washington
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Posted: Fri Feb 12, 2010 7:09 pm Post subject: |
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ouch!!!!!!!!!!! _________________ Mike
77 westy Mac n cheese aka "Mac"
71 crew cab "Damien" sold and missed lots!
78 westy "Doc". in very good hands of a fellow samba member!
79 hardtop landmark "Shaggy II" |
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Joe S. Samba Member
Joined: September 27, 2007 Posts: 14
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Posted: Fri Feb 12, 2010 7:45 pm Post subject: |
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i just relaminated my 69. used 1 4x12 for cabinets and 1 4x8 for sink top and table |
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dcketh Samba Member

Joined: April 19, 2006 Posts: 436 Location: Tionesta, Pennsylvania
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Posted: Sat Feb 13, 2010 9:23 am Post subject: |
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I haven't done it yet, but below is how I think I can get all the wood grain pieces for my '71 out of a single 5' x 12' sheet. I realize yours is a different year and a different layout, but perhaps it will help. I bought Wilsonart laminate at home depot, 5' x 12' for $144. Of course you will need a second piece of something else to do tables/countertops.
_________________ ~ Dan ~
'71 Westy
'74 Thing |
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BUSBOSS Samba Member

Joined: January 21, 2009 Posts: 2161 Location: Northern California
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Posted: Tue Feb 16, 2010 12:05 am Post subject: |
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fatwood1 wrote: |
I have not done a re-lam on these parts, but I have owned a cabinet laminating shop for many years. Here is a link to a free cut list program. Just put in the size pieces you need, remember to go at least 1" bigger than actual panel. Then put in the 4 x 8 material. The program will then make a diagram showing you how to maximize material yield. Once the program gives you the diagram, make sure all pieces have the grain running the direction you want them to be. If any are wrong, you can go back and edit the pieces and then get a new layout.
http://www.delphiforfun.org/Programs/CutList.htm |
Thanks fatwood! I will begin the layout and report back! _________________ All the redemption I can offer, girl, is beneath this dirty hood
1976 Westfalia
1970 Karmann Ghia Convertible (sold - but not forgotten) |
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BUSBOSS Samba Member

Joined: January 21, 2009 Posts: 2161 Location: Northern California
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Posted: Thu Jul 15, 2010 5:50 pm Post subject: |
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I finally started the prep work for laminating the interior.
All of the old laminate has been removed. Gaps and cracks have been filled with wood filler. A few mores passes with the belt sander and finishing sander and I should be ready to begin cutting and applying the laminate.
I purchased three 4X8 panels of a laminate product by Nevamar in Blossom Cherry (Hi Luster). The product code is WC5681N.
I'll update this thread with my progress. _________________ All the redemption I can offer, girl, is beneath this dirty hood
1976 Westfalia
1970 Karmann Ghia Convertible (sold - but not forgotten) |
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RatCamper Samba Member

Joined: November 13, 2008 Posts: 3305 Location: Australia
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Posted: Thu Jul 15, 2010 5:55 pm Post subject: |
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A lot of print shops have large form laminators. maybe you could go through arms first
I am interested to see how (re) laminating works.
What is the laminating stuff?
On an aside, a while back I bought a flat pack tallboy. the packing material was the paper stuff for the woodgrain laminated option. I never knew it was done like that! |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22659 Location: Escondido CA
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Desertbusman Samba Member

Joined: June 03, 2005 Posts: 14655 Location: Arizona
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Posted: Fri Jul 16, 2010 1:02 am Post subject: |
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Awesome program. I'm finished with my interior but sure could have used it. Not just for all the wood panels but for the vinyl for all the upholstery and the fabric for the curtains. _________________ 71 Superbug
71 Westy |
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patayres Samba Member

Joined: March 20, 2009 Posts: 991 Location: Bend, Orygun
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Posted: Fri Jul 16, 2010 8:50 am Post subject: |
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Busboss, your attention to detail is once again to be admired! Can't wait to see the finished product  _________________ 1975 Westfalia Helsinki - 1800 EFI w/ Pertronix
1965 Singlecab - 1600dp
yuthi'so'coro |
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BUSBOSS Samba Member

Joined: January 21, 2009 Posts: 2161 Location: Northern California
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Posted: Sun Sep 19, 2010 6:46 pm Post subject: |
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Okay, it's been about two months and I'm nearly finished. Here ya go!
I still have to install the sink, plumbing etc.. and then I'll post pics of that last cabinet.
Winter will bring work on the engine compartment, gas tank, and engine rebuild. _________________ All the redemption I can offer, girl, is beneath this dirty hood
1976 Westfalia
1970 Karmann Ghia Convertible (sold - but not forgotten) |
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EZ Gruv King of Plaid

Joined: December 10, 2002 Posts: 8575 Location: Las Vegas
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Posted: Sun Sep 19, 2010 6:52 pm Post subject: |
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Very red, but looks good. Nice work. _________________ Eric
1977 Deluxe Westfalia - 2.0L FI Type IV, Completely Original
Photographer for HotVWs, VolksWorld, AirMighty, VW Camper & Commercial, Hayburner, and more.
My Photography Page. |
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Westfabulous Samba Member

Joined: January 07, 2007 Posts: 4207 Location: The tropic of Canada, dodging the giant flying moose of Surrey!
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Posted: Sun Sep 19, 2010 6:58 pm Post subject: |
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BUSBOSS wrote: |
Okay, it's been about two months and I'm nearly finished. Here ya go!
I still have to install the sink, plumbing etc.. and then I'll post pics of that last cabinet.
Winter will bring work on the engine compartment, gas tank, and engine rebuild. |
Sweetness! I love people who pay attention to detail. Nice work indeed. How close is that to the OEM color, and is that what you were going for? Either way, looks great. Keep up the good work. |
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