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		midtravelmidengine  Samba Member
  
  Joined: August 06, 2009 Posts: 861 Location: Riverside, Ca
   
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				 Posted: Wed Oct 13, 2010 11:17 am    Post subject: Engine Builds / Combos | 
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				Please keep this to a proven/built combination with all aspects of the build & all the results: track slip, chassis or engine dyno charts etc. 
 
 
Please do not comment on any of the builds in this section.  Start a new topic or PM directly, lets keep this clean.
 
 
I will not copy previous specs here, i will leave that to the Origional posters to re-submit their information as to keep the most correct information available. (Gerico, AJ Sims, etc) _________________ 
 
	  | modok wrote: | 
	 
	
	  |  And I know you don't know because if you did you would know the reason for my knowing you didn't. | 
	 
 
 
 
 
	  | youngnstudly wrote: | 
	 
	
	    I just wasn't sure if I should recommend the 1/3 race cam, the 1/2 race cam, or the 5/8 race cam instead...guess it depends on how much of the race he wants to lead???
 
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		ALB  Samba Member
 
  Joined: August 05, 2008 Posts: 3504 Location: beautiful suburban Wet Coast of Canada
   
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				 Posted: Thu Oct 14, 2010 6:49 pm    Post subject:  | 
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				I'll start first...
 
 
1750cc's- Berg 69mm crank, 12 lb flywheel with ISS 90mm pistons & cylinders
 
40x35 heads, Berg dual springs and titanium retainers, welded and ported by Tom & Hank from Small Car Specialties, Eugene, Oregon.
 
about .048" deck height, 8 1/4ish /1 compression (hey, it was 1981 or 2)
 
Engle W125, stock 1.1/1 rockers, Berg solid shafts
 
44IDF's on ported Claude's Buggies manifolds
 
S&S 1 1/2" merged exhaust, dual mufflers
 
 
4.37 r&p
 
1.48 3rd, 1.12 4th
 
185/70-15 rear tires
 
 
All in a full weight /72 bug. 14.6's at 88-89 mph at Seattle International Raceway. IIrc, I would just be hitting 4th crossing the finish line. It revved to 6500 with power and beat any 5 liter Mustang, 302? Camaro or black turboed Trans Am on the street. _________________ On a lifelong mission to prove (much to my wife's dismay) that Immaturity is Forever!! | 
			 
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		miniman82  Samba Swamp Donkey
  
  Joined: March 22, 2005 Posts: 9515 Location: Southern Maryland
   
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				 Posted: Fri Oct 15, 2010 1:17 pm    Post subject:  | 
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				| 1915cc, 7.3:1 compression, Megsaquirt EFI, Ford  EDIS ignition, CB 044 CNC mags 42x37.5, CB FI intake end pieces, custom sheetmetal intake, 1.8 VW GTI TB, modified CB buggy turbo header, Garrett T3 turbo, custom downpipe with glasspack= ~170 crank HP on 8 PSI. I will take it to 14~18lbs one of these days.... | 
			 
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		JustBuggy  Samba Member
  
  Joined: August 01, 2010 Posts: 851 Location: SF Bay Area, Ca.
   
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				 Posted: Sun Oct 17, 2010 6:23 am    Post subject:  | 
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				Nick, I'd love to hear what your powerplant sounds like.      Any chance of you posting a video?
 
 
Thanks
 
Greg
 
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		Glenn   Mr. 010
  
  Joined: December 25, 2001 Posts: 80111 Location: Sneaking up behind you
   
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				 Posted: Sun Oct 17, 2010 7:03 am    Post subject:  | 
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				Engine - 2180cc Type 1
 
9.5 CR
 
AS41 case
 
82mm forged crank
 
5.4" rods
 
92mm "Thick Wall" cylinders
 
FK-8 cam
 
Steve Tims, Stage 2, 42x37.5
 
1.4 rocker
 
Weber 48 IDAs 
 
Gene Berg 1-5/8" merged , header and dual QP mufflers
 
Oil pump 26mm
 
Gene Berg full flow oil kit, Canton Mecca remote filter, Berg 1.5 quart deep sump, Type 1 cooler
 
Brad Penn 10W-30 Racing Oil
 
Cooling - Volkswagen, 1973 Type 181 dog house fan housing (no fresh air), Berg late model fan (welded + balanced), all OEM tin including the "Hoover Bit", flaps and thermostat.
 
KEP, 200mm Stage I, ACE "Copperhead" disc
 
 
Tranny - Berg 5
 
3.78/2.06/1.58/1.21/0.82
 
r/p 3.875
 
ZF, Limited Slip (LSD)
 
 
 
HP - enough
 
Torque - plenty, here's a 2nd gear pull.
 
 
Link 
 _________________ Glenn
 
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
 
"You may not get what you pay for, but you always pay for what you get"
 
 
Member #1009
 
 
#BlueSquare
 
 
עַם יִשְׂרָאֵל חַי | 
			 
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		mabbo  Samba Member
 
  Joined: October 13, 2004 Posts: 216 Location: United Kingdom
   
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				 Posted: Sun Oct 31, 2010 11:40 am    Post subject:  | 
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				cool thread  
 
 
My 1968 standard bug:
 
 
1955cc 
 
CB 76 crank
 
Mahle 90.5s
 
CB Unitec Plus rods
 
Lightened 8 dowel flywheel
 
Web110 cam
 
Manton pushrods
 
Cheap 1.25 rockers on bolt up shafts
 
Scat Mini D port heads 40x37.5
 
8.8:1 c/r
 
45 Dellortos
 
1 5/8 merged header and turbo muffler
 
 
With a 1600 code gearbox ran a 14.9 at 85.85mph with a 60 foot time of 1.90... i think there is a bit more in it but not much. On one of the slower runs it ran a 15.7 but crossed the line a bit quicker at 86.49mph. We were having bad traction problems  
 
 
Want to get mid 13s... trying to decide what to change next      
 
 
 
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		volky1970  Samba Member
  
  Joined: November 11, 2006 Posts: 416 Location: A very hot Island with BUGS that KILL!!!
   
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				 Posted: Tue Nov 02, 2010 1:59 pm    Post subject:  | 
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				The engine is a 1776cc with: 
 
Completely balanced... 
 
40mm IDF carbs 
 
Comp. ratio of 8.3:1 
 
Engle 110 cam 
 
C/W crank 69mm 
 
90.5 mahle pistons
 
New Doghouse shroud, tins and oil cooler Full flow/oil filter 
 
Kennedy stage 1 p/p & Sach disc
 
Port & polished stock heads 
 
Solid shaft rockers with 1.1:1 rockers, HD lifters & springs
 
BMD pulley system 
 
1.5 Berg oil sump 
 
26mm oil pump
 
AEM wideband sensor 
 
1 1/2" ceramic coated header with s/s Phatboy muffler 
 
009 dist. 
 
Built by me...
 
 
Stock tranny also rebuilt by... me!!! _________________ 1970 Beetle Turbo 2109cc MS II EFI, W/M Injection, Intercooler, FORD Wasted Spark Coilpack, 48lb. Injectors. | 
			 
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		77charger  Samba Member
 
  Joined: November 12, 2005 Posts: 1492
 
   
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				 Posted: Sat Nov 06, 2010 7:24 pm    Post subject:  | 
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				Alm raised roof case
 
82mm dpr crank-wedgemated 8 dowell from DK machine
 
cb performance H beams 5.4
 
94 mahles
 
engle vz35 cam
 
scat lifters
 
Compression set at 9-1
 
ported 043 heads 40x35 by brothers machine
 
26mm schadeck pump
 
full flowed 
 
cb thinline sump
 
44 idfs
 
I built the motor for my sandrail and this combo has worked really well.Asked some friends about advice about assembling my first 1914 i built and went from there. _________________ Click to view image
 
Bugpack 4 seater rail
 
2275 built by me
 
Auto linea alm case,82 dpr crank wedgemated by DK machine
 
cb 5.4 h beams,12 pound DPR f/w,Slr xv294cam,cb straight cuts,hpmx 44s,40x35 heads ported by brothers machine | 
			 
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		spydrb8  Samba Member
  
  Joined: February 09, 2010 Posts: 3 Location: SF Bay Area, CA
   
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				 Posted: Tue Nov 09, 2010 10:40 pm    Post subject:  | 
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				This is the setup I'm running in the track special, still tweaking and learning but it definitely needs an intercooler.
 
 
2165cc turbo
 
CB alu. super case, 3.0mm deck, 10mm head studs
 
78mm forged CB race crank
 
94mm forged Mahle pistons w/ total seal 2nd ring
 
CB 5.7" H-beam super race rods, chevy journal
 
CB 044 cnc mini wedge port heads, K-motion LS1 springs, cb forged 1.3:1 rockers
 
K8 cam, 107 lc, 308 dur, .491" lift with 1.3:1 rockers
 
28mm light weight lifters
 
CB straight cut cam gears
 
CB 4 gear dry sump pump
 
giant 11"x15" permacool oil cooler w/ fan
 
4gal peterson sump tank
 
DTM shroud and welded super bee fan
 
AEM water/alcohol injection
 
T3/T4 .82 cold side/.76 hot side
 
MS2 fuel injection
 
750cc RC engineering high Z injectors
 
AEM FPR set at 55psi idle
 
Bosch 044 motorsport pump
 
AER progressive water injection, #2 nozzle
 
 
Rancho Pro-Comp transmission
 
Albins Chomoly gears
 
Electron Beam Welded hubs
 
Pro synchro rings (semi dog ring)
 
Single side cover Z-case
 
2.90 1st
 
1.86 2nd
 
1.26 3rd
 
.89 4th
 
3.88 R&P
 
 
240 whp at 21psi
 
 
 
 
 
 
 _________________ Lucy: 73 Super Beetle, 944 turbo coil over suspension, 930 turbo brakes, 2165cc FI, dry sump, turbo, 240hp, 1800lbs. wet | 
			 
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		Oldbugr  Samba Member
 
  Joined: December 19, 2007 Posts: 296 Location: Dusty Tucson
   
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				 Posted: Sat Nov 27, 2010 12:20 pm    Post subject:  | 
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				Haven't raced (unless you have been next too me at a stoplight), nor dynoed,
 
 
2110 balanced AS 41 case
 
CB 82 forged crank
 
CB race rods 5.4"
 
Udo becker lifters
 
Engle 120 cam, stock style gear
 
CB 1.25:1 stock style rocker with real 911 adjusters
 
Case done by rimco, shuffle pinned the two mains, silicon bronze lifter bores, stroker clearanced
 
26mm oil pump
 
Mahle 90.5 P/C
 
40X35.5 with mild ports 9.1:1 CR, (soon to be steve tims heads)
 
Manton pushrods
 
All stock tins, louvers, t-stat, hoover, ect.
 
Dual 40mm dellortos
 
A1 exhaust 1 1/2" with heater boxes
 
12lb flywheel, kennedy stage 1
 
stock rebuilt trans for now-(KCR soon)
 
010 dist
 
CB elec fuel pump
 
Brad penn 10/30wt oil
 
Scat 1 1/2 qt sump _________________ 64 Beetle | 
			 
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		slalombuggy  Samba Member
  
  Joined: July 17, 2010 Posts: 9338 Location: Canada
   
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				 Posted: Sun Nov 28, 2010 7:36 am    Post subject:  | 
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				2332
 
 
1971 engine case
 
84mm 4340 crank
 
12.5 lb flywheel
 
5.5 H-beam rods, chevy journal
 
Light weight wrist pins
 
teflon buttons
 
Graphite coated 94mm pistons/cyl
 
130 cam
 
28mm light weight clearanced lifters
 
Straight cut gears
 
Deep sump
 
044 heads ported and polished by me
 
42x37.5 valves
 
10:1 compression
 
1.25 rockers on solid shafts
 
3/8 chromoly push rods
 
28mm oil pump
 
44mm carbs
 
1 3/4 merged header out a S/S super trapp
 
DIS ignition w/ 009 dizzy
 
Stock doghouse cooler, 36hp tin
 
Full flow filter
 
1700lb clutch, metal, sprung disk
 
 
Stock IRS tranny with mid mount and steel cradle
 
 
No dyno sheet, but at Bonneville 2010 ran the mile with speeds of 89.9 at the 2/10 mark, 109.9 at the 1/2 mile, 115.56 at the mile | 
			 
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		texas58rag  Samba Member
  
  Joined: October 17, 2005 Posts: 125
 
   
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				 Posted: Wed Dec 08, 2010 5:20 pm    Post subject:  | 
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				| wow this is a short thread considering the topic, I would like to see more. | 
			 
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		vdubnut58  Samba Member
 
  Joined: November 18, 2005 Posts: 663 Location: Cali
   
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				 Posted: Fri Dec 10, 2010 12:17 pm    Post subject:  | 
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				| I would like to see more data with the builds. No dyno time or time slips on some. Whats the point? someone saying it feels fast doesn't mean anything. | 
			 
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		Glenn   Mr. 010
  
  Joined: December 25, 2001 Posts: 80111 Location: Sneaking up behind you
   
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				 Posted: Fri Dec 10, 2010 12:36 pm    Post subject:  | 
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	  | vdubnut58 wrote: | 
	 
	
	  |  I would like to see more data with the builds. No dyno time or time slips on some. Whats the point? someone saying it feels fast doesn't mean anything. | 
	 
 
 
It does to me. I find posting numbers sometimes leads to arguments.
 
 
Just ask the V8 guys in my area if they think its fast  
 
 
BTW... my car finishes a measured 1/4 mile @ 104mph and i'm still in 4th gear. I shift 5th @ 107 and its still pulling. I can be cruising in 5th gear @ 45mph and don't have to downshift to accelerate up hills. That tells me more about the torque than a graph. Does it really matter if I have 160hp or 200hp? _________________ Glenn
 
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
 
"You may not get what you pay for, but you always pay for what you get"
 
 
Member #1009
 
 
#BlueSquare
 
 
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		vdubnut58  Samba Member
 
  Joined: November 18, 2005 Posts: 663 Location: Cali
   
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				 Posted: Fri Dec 10, 2010 1:29 pm    Post subject:  | 
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	  | Glenn wrote: | 
	 
	
	   
 
	  | vdubnut58 wrote: | 
	 
	
	  |  I would like to see more data with the builds. No dyno time or time slips on some. Whats the point? someone saying it feels fast doesn't mean anything. | 
	 
 
 
It does to me. I find posting numbers sometimes leads to arguments.
 
 
Just ask the V8 guys in my area if they think its fast  
 
 
BTW... my car finishes a measured 1/4 mile @ 104mph and i'm still in 4th gear. I shift 5th @ 107 and its still pulling. I can be cruising in 5th gear @ 45mph and don't have to downshift to accelerate up hills. That tells me more about the torque than a graph. Does it really matter if I have 160hp or 200hp? | 
	 
 
 
 
104mph in 1/4 mile is a 13 second pass. The "point" of this thread as the title stats is to post combos and "results" if you consider someones opinion as "results" then I guess i am out of line | 
			 
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		Glenn   Mr. 010
  
  Joined: December 25, 2001 Posts: 80111 Location: Sneaking up behind you
   
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				 Posted: Sat Dec 11, 2010 10:22 am    Post subject:  | 
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				Well along with dyno sheets and time slips don't forget air temp, track temp, tire size, air pressure, altitude, fuel used, clutch, tranny specs, suspension and a few other specs. _________________ Glenn
 
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
 
"You may not get what you pay for, but you always pay for what you get"
 
 
Member #1009
 
 
#BlueSquare
 
 
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		rubsterob  Samba Member
  
  Joined: December 31, 2009 Posts: 755 Location: Boise Idaho
   
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				 Posted: Tue Dec 14, 2010 11:50 pm    Post subject: Re: Engine Builds / Combos | 
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	  | midtravelmidengine wrote: | 
	 
	
	   Please do not comment on any of the builds in this section.  Start a new topic or PM directly, lets keep this clean.
 
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did any one else read this part?    
 
i know im being a hypocrite right now but still _________________ First car orange '72 class 11 lookalike | 
			 
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		SamT  Samba Member
  
  Joined: April 17, 2009 Posts: 1761 Location: Rule, Tx
   
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				 Posted: Sat Dec 18, 2010 3:31 pm    Post subject:  | 
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				I have a go-to engine I have built for several sandrails. Customers like it because it is flexible with the parts they have and isn't too expensive to build from scratch. I have no dyno sheet or track data, just seat of the pants data!
 
 
Anyways, this engine makes good torque and HP from 1500 to 6000RPM, will rev to 6500 for holding wheelies and stuff. Is very reliable, and usually ourperforms poorly built larger engines. I have one in my wifes sandrail and she can idle around all day in 2nd gear and even hit large dunes in 2nd or 3rd and basically idle up them, or I can get in and give it some hell!
 
 
If you have more than $2500 or so to spend on an engine upgrade this is not for you!  
 
 
Any dual relief case will work, cut for 94's, full flow
 
CB 74mm 4140 crankshaft
 
CB 5.4 unitech rods (stockers will do also)
 
Engle VZ25 cam Scat Lifters
 
94mm Pistons and cylinders Type A(I havn't had trouble with AA's)
 
"stock" 40x35 valved heads with mild porting, basically to blend to the seats. (I have used several diffrent heads stock 041 is fine too CB 044 40x35 is awesome)
 
Dual 40 webers, 28 vents, jetting usually 135main 55 idle 200 air
 
1 5/8 exhaust (can use 1.5 if thats what you have)
 
Of course you need chromolly pushrods, dual valve springs
 
stock ignition is fine
 
doghouse cooling and oil cooler is fine
 
1.5qt sump is good, but not a necessity
 
Stock flywheel 8 dowelled is fine
 
Kennedy 1700 and stock rigid disk
 
Usually need a .060 or .090 shimm to set deck height at .040, but every case varies
 
I like to set the compression ratio at 11:1 and run 100LL AV gas
 
Put a 6500 rev limiting rotor (6000 if you used stock rods)
 
 
Maybe someday I can get one of these on a dyno, but in my area they want an arm and a leg for a few pulls. | 
			 
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		Glenn   Mr. 010
  
  Joined: December 25, 2001 Posts: 80111 Location: Sneaking up behind you
   
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				 Posted: Wed Dec 29, 2010 12:19 pm    Post subject:  | 
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	  | Jake Raby wrote: | 
	 
	
	   A few years ago I built a 1679cc (with machine in 88mm cylinders) T1 engine for a friend of mine.. He put 60K miles on it, but decided to graduate up to a TIV engine for his 181 (and never look back!). He ended up donating me the tired RAT 1679 for R&D purposes a year or so ago.
 
 
I recently bought a 73 Super with no engine and had planned on throwing a TIV into it, but just haven't had the time to prepare one.. Well my Nephew has been in training with us for a year now, so I decided to have him tear down the 1679, reconfigure it and patch it up for some service in the Super. That worked well since I could stand another daily driver with heat while I finish my 912E revitalization, so I don't have to drive a damn 996 everyday! 
 
 
So the 60K mile engine was torn down, the only thing that was worn were the camshaft thrust bearings. We honed the cylinders, replaced the bearings, replaced the rings and did a good valve job with new valves. The only changes I made to it was adding an Engle FK-41 Camshaft coupled to a 1.4 ratio rocker, a .035 deck and ended up at 9.6:1 CR.
 
 
 My Nephew then balanced the assembly and assembled it. We topped it off with a Mallory Uni-Lite Dizzy and an ACE prepped single 40 Dellorto DRLA carburetor. I ran the single to keep the engine super simple and easy to work on. The Ace prepped carb ran perfect out of the box and needed zero tuning to dial in perfectly at both part and wide open throttle.. I only needed to touch the mixture controls.
 
 
All in all the cost to reconfigure the engine cost 237.00 to include the new cam and Engle lifters, bearings and rings. I spent more on the carb rebuild than the entire rest of the engine as it was 95% used parts, a true sweep the floor powerplant.
 
 
So today my Nephew installed the engine.. We then dumped a healthy dose of RAT Snake Oil Break In oil in the crankcase, fired it up and broke the cam in.. I then took it for a blast up the road and I was amazed! I returned from the blast up the road and rolled it straight onto our chassis dyno where it made the following power.
 
 
 
 
Now, its been a long time since an engine only made 70RWHP on my chassis dyno and we have never assembled an engine that made less than 100 RWHP on this dynojet. Its kinda of hard to get super excited about such little power, but this engine is REALLY IMPRESSIVE. To create 70 RWHP means this engine is producing 20% more power at the flywheel,(roughly 85HP) now I wish we would have taken the time to bolt it on the engine dyno too!
 
 
The torque curve is impressive and extremely flat with a huge concentration of torque below 3,000 RPM, perfect for the tall gearing the Super has as it was previously equipped with a 2270 TIV that loves tall gearing. 75MPH is achieved at only 3,400 RPM between the tall tires and tall gears, but this engine pulls the gear very well, unbelievably well.
 
 
I never expected this engine to produce this much power, or to have this level of throttle response with a stock weight flywheel and a single 40mm Dellorto with no port work and simply prepared 041 valved heads.
 
 
Even the exhaust system is used and its only a 1-3/8" Chinese system with a single quiet pack... It fits this combo perfectly and appears to have more potential in the top end as the engine is still leaning out up top, not richening up, which generally indicates inefficiency.
 
 
I highly recommend this combo for anyone wanting to build a small displacement, great driving, cheap torquer combo. The FK 41 camshaft is really impressive, we'll be watching oil samples from this engine to monitor the life of the new Engle lifters and to continue our oil development... The FK 41 was the cam that was closest to what my camshaft iterator chose for peak torque at such a low RPM when i set up the iteration parameters within the software. It is performing exactly as I expected, and that torque curve reminds me of a TIV!
 
 
Its been twenty years since I've driven a ACVW with less than 140HP, but this engine is so snappy and fun to drive, I don't miss the added power as much as I believed I would.. Its not "MassIVe and its not bad ass, but it is simple, does have great heat and didn't cost me anything to create while giving my Nephew more experience. I'll be doing my best to break it for the remainder of the winter!
 
 
I expect insane MPG due to the efficiency of this combo and the gearing.. We'll have to see!
 
 
Here is the recipe:
 
69X88
 
DPR 69mm CT/WT crank
 
Stock 311B rods
 
FK 41 cam, 112* LC
 
.035 deck, 9.6:1 CR static
 
Single Dellorto 40 with 34 vents
 
Genuine 041 heads, no port work, competition valve job, port fluffing only
 
1.4 ratio rocker
 
Manton pushrods | 
	 
 
 _________________ Glenn
 
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
 
"You may not get what you pay for, but you always pay for what you get"
 
 
Member #1009
 
 
#BlueSquare
 
 
עַם יִשְׂרָאֵל חַי | 
			 
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		busterjohn  Samba Member
  
  Joined: March 17, 2003 Posts: 58 Location: Covina, Ca
   
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				 Posted: Fri Jan 28, 2011 10:32 am    Post subject:  | 
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				My favorite was the 2276cc motor that I ran in my DRKC car as well as my race car when running Super-Gas. Here are the specs:
 
 
CB Magnesium "Super-Case" gusseted and full flowed
 
DMS Welded 82mm crank
 
CB 5.5 VW journal rods
 
AA 94mm coated pistons in Century cylinders
 
Engle FK87
 
CB straight cut gear
 
Scat "lube'a'lobe" lifters
 
044 heads with Steve Tims Signature port/polish work 42x37.5 valves with Erco triple springs
 
Scat 1.4 (the older version that were really like 1.47:1)
 
48 IDA's worked by Jaycee
 
1-5/8 merge header with the standard DRKC stainless exhaust
 
Full flow oil system with a remote oil cooler (with fan and temp switch)
 
10.5:1 compression
 
 
Tranny specs:
 
Rhyno case gusseted
 
Klinkenburg 4.12 R&P
 
Superbeetle mainshaft
 
Crown axles
 
Superdiff
 
3.78 - 1st
 
2.06 - 2nd
 
1.58 - 3rd
 
1.21 - 4th
 
 
This motor was driven a lot on the street...not daily but almost every weekend even during summer months. It would only be trailered when we traveled out of town to Phoenix, Vegas, and Sacramento. I would use 91 octane pump gas on the street and retard the timing 2 degrees as well as went up one or two jet sizes...then I would bump the timing back up for the track, lean it up, and ran C12 VP fuel. 
 
 
It went 12.16 @ 112 MPH in my oval weighing 1910 pounds and 11.5X in my race car weighing 1630 pounds...then we put nitrous to it and it really woke up going into the 10's easily.
 
 
 _________________ Quitters don't win...Winners don't QUIT!!!
 
 
I refuse to accept defeat!!! I will destroy my body to acheive VICTORY!!! | 
			 
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