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77 Deluxe Samba Member
Joined: March 21, 2009 Posts: 253 Location: NSW, Australia
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Posted: Sat Apr 16, 2011 2:30 pm Post subject: 2 tone paint question |
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I posted this up in the Body/Paint forum but maybe better in here
Not far off the time when I will be getting my bus painted. It's a 77 and I'm trying to complete as per factory spec.
So the question is about factory 2 tone paint method.
Bus is white on top half and ocean blue below waisteline.
So, is it correct to paint exterior top and bottom all white first then mask up and do bottom half blue?
I know the interior is all white.
How about the underside of the bus, is that painted white first then blue or straight blue?
Thanks |
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ccpalmer Samba Member

Joined: September 17, 2006 Posts: 3851 Location: Ann Arbor, Michigan
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Posted: Sat Apr 16, 2011 2:54 pm Post subject: Re: 2 tone paint question |
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The shop that painted my Bus painted the whole Bus the body color (minus the roof) then painted the upper part white. The owner said that's the proper way to do it but I'm no expert.
I had suggested myself that they do it that way since obviously masking the lower part off would be much much easier than masking the upper part off. _________________ '71 Westy |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52788 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Sat Apr 16, 2011 3:32 pm Post subject: |
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VW painted the entire bus lower color (roof and interior too) and then masked the outer lower body and painted the whole thing white (inside too) on 71+ buses.
I can sorta understand why, it's easy to mask up to the bottom of the body bulge but takes some serious tape skills to mask on the bulge for the lower edge. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
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77 Deluxe Samba Member
Joined: March 21, 2009 Posts: 253 Location: NSW, Australia
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Posted: Sat Apr 16, 2011 3:40 pm Post subject: |
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busdaddy wrote: |
VW painted the entire bus lower color (roof and interior too) and then masked the outer lower body and painted the whole thing white (inside too) on 71+ buses.
I can sorta understand why, it's easy to mask up to the bottom of the body bulge but takes some serious tape skills to mask on the bulge for the lower edge. |
Thanks for that. Kinda matches what I thought as the whole interior was white when I stripped it. |
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Blaubus Samba Member
Joined: October 25, 2003 Posts: 5153
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Posted: Sat Apr 16, 2011 3:49 pm Post subject: |
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busdaddy wrote: |
VW painted the entire bus lower color (roof and interior too) and then masked the outer lower body and painted the whole thing white (inside too) on 71+ buses.
I can sorta understand why, it's easy to mask up to the bottom of the body bulge but takes some serious tape skills to mask on the bulge for the lower edge. |
this is exactly right. my 71 was painted all niagara blue (roof too) first. and yes, it is much easier to tape for the white spray then the other way around- and IMO, it has nothing to do with mad skills or not. whatever your skill level, it just wouldnt come out as good if you taped for blue spray. |
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rsbadura Samba Member

Joined: November 30, 2009 Posts: 750 Location: Berlin, Germany
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Posted: Sat Apr 16, 2011 4:16 pm Post subject: Re: 2 tone paint question |
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77 Deluxe wrote: |
So, is it correct to paint exterior top and bottom all white first then mask up and do bottom half blue?
I know the interior is all white.
How about the underside of the bus, is that painted white first then blue or straight blue?
Thanks |
Yes - first the roof color - inside and outside - and around the doors etc.
Second the bottom color - also engine bay and underside.
Because I want a bright clean engine trunk, I let it paint also in roof color:
one mistake could be found - the step tread in front should be in bottom color:
_________________ Rolf-Stephan Badura
1970 VW Karmann-Ghia Coupe
1979 VW Bus L camper conversion
1982 Eriba Pan travel trailer
2017 VW CrossPolo
HAZET classic tools collection
Last edited by rsbadura on Sat Apr 16, 2011 4:27 pm; edited 3 times in total |
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77 Deluxe Samba Member
Joined: March 21, 2009 Posts: 253 Location: NSW, Australia
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Posted: Sat Apr 16, 2011 4:20 pm Post subject: |
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Thanks - your bus looks great, I'm inspired! |
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ccpalmer Samba Member

Joined: September 17, 2006 Posts: 3851 Location: Ann Arbor, Michigan
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Posted: Sat Apr 16, 2011 7:29 pm Post subject: |
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busdaddy wrote: |
VW painted the entire bus lower color (roof and interior too) and then masked the outer lower body and painted the whole thing white (inside too) on 71+ buses. |
Roof and interior too - wow. No way I could have afforded all that extra paint!!! But good to know. _________________ '71 Westy |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52788 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Sat Apr 16, 2011 10:11 pm Post subject: Re: 2 tone paint question |
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rsbadura wrote: |
Yes - first the roof color - inside and outside - and around the doors etc.
Second the bottom color - also engine bay and underside. |
Interesting Rolf, I have never owned a factory 2 tone orange bus, I wonder if the paint process was altered for the orange? Orange Westfalias have an added coat of white (possibly primer) under the orange to enhance the brightness of the color (I suspect Ravenna green campers are similar), I wonder if VW reversed the regular process to get the white under the orange for the 2 tone job? Any other color seems to be the reverse with white ontop of the color coat. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
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rsbadura Samba Member

Joined: November 30, 2009 Posts: 750 Location: Berlin, Germany
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Posted: Sun Apr 17, 2011 2:25 am Post subject: Re: 2 tone paint question |
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busdaddy wrote: |
... added coat of white (possibly primer) under the orange ... |
The dipping bath with primer of the complete bus was original in a gray.
I found it on the roof and at the underbody... in the edges of doors... everywhere...
The same baywindow removing the old color
(original green/white, later painted blue at the bottom - the new gray at the front and the bottom of the door is to protect agains new rust while working...):
You could see at the edges two gray tones of primer - the darker gray primer is the original.
The brown putty was not original, the sun roof had been closed because of rust...
_________________ Rolf-Stephan Badura
1970 VW Karmann-Ghia Coupe
1979 VW Bus L camper conversion
1982 Eriba Pan travel trailer
2017 VW CrossPolo
HAZET classic tools collection |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 52788 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Sun Apr 17, 2011 5:47 pm Post subject: |
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So the plot thickens!
Early bays are indeed painted all lower color before the white but later ones do appear to have no lower color layer beneath the white like Rolf describes. It seems like the lower color was added after but I've got to look at one more OG paint bus to confirm that, the earliest factory 2 tone I have with the "new style" paint job is a 76. I wonder what year VW changed the procedure? I guess it was to save paint but it sure looks like it added some time to the masking  _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
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77 Deluxe Samba Member
Joined: March 21, 2009 Posts: 253 Location: NSW, Australia
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Posted: Sun Apr 17, 2011 6:56 pm Post subject: |
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I wonder...
My 1977 was og paint (before it was stripped) and there were definitely signs of the blue underpaint coming through around the waistline bulge as seen in the picture below and circled in red.
Pretty sure that there were no signs of blue coming through on the roof area or the inside of the van where the white had thinned out.
So I reckon that the blue paint we can see coming through on the waist bulge is 'generous' overspray and evidence that on later buses the lower half was painted blue first then masked up and then white paint done.
The process I will use is most likely to do the interior first (in white), then the blue bottom half and then the top half white. I'm having the outside of my bus flowcoated to give it some real depth of colour, so the clear will go on at the end. Also another slight deviation from stock is that I will be adding a thinned down stone chip to protect the underside before painting blue.
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grandpa pete Samba Member

Joined: July 06, 2008 Posts: 6426 Location: St. Petersburg, FL
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Posted: Sun Apr 17, 2011 7:31 pm Post subject: |
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just a thought;if the roof is that bad ;did u know that you can drop another roof ontop of the one you have fairly easily.The trick is in cuttiog the donor one off and then trimming the outside lip of the gutter off so the new roof droppes into the old gutter A sawsall blade will cut the roof off UNDER the gutter,cutting where the roof is welded to the sidepanel.Drill 200 1/8 inch holes to plug weld into the gutter bottom.easier than u might think.I turned a rusted out westie into a day camper with an awsome recessed light panel inside.Now if only the transmission wasn,t totaly screwed up.Rebuild should be finnished by may .......... |
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77 Deluxe Samba Member
Joined: March 21, 2009 Posts: 253 Location: NSW, Australia
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Posted: Sun Apr 17, 2011 7:44 pm Post subject: |
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grandpa pete wrote: |
just a thought;if the roof is that bad ;did u know that you can drop another roof ontop of the one you have fairly easily.The trick is in cuttiog the donor one off and then trimming the outside lip of the gutter off so the new roof droppes into the old gutter A sawsall blade will cut the roof off UNDER the gutter,cutting where the roof is welded to the sidepanel.Drill 200 1/8 inch holes to plug weld into the gutter bottom.easier than u might think.I turned a rusted out westie into a day camper with an awsome recessed light panel inside.Now if only the transmission wasn,t totaly screwed up.Rebuild should be finnished by may .......... |
Thanks for that. Fortunately the rust in the roof was surface only and came out in the chemical dipping process
More pics in my resto thread here if you're interested
http://www.thesamba.com/vw/forum/viewtopic.php?t=435443 |
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77 Deluxe Samba Member
Joined: March 21, 2009 Posts: 253 Location: NSW, Australia
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Posted: Mon Jun 11, 2012 5:54 pm Post subject: Inside of doors |
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Hi All
Can anyone help me with pictures of the insides of front doors, sliding door and rear hatch on a two tone van? I need to see where the white meets the color....
Thanks |
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