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joeyfarruggia66 Samba Member
Joined: September 24, 2011 Posts: 1
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Posted: Fri May 11, 2012 2:33 pm Post subject: vw 412 problems |
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so i just picked up a vw 412, 1973, from a guy and he said he drives it all the time. i drove it home (about 20 miles) and it drove just alright. not great but made it home in one piece. i got home and it died. so today i went ahead and did a tune up, new cap, rotor, points, plugs, (the wires were good) and damn oriellys gave me the wrong condenser, but got it all back together with fresh oil in it and it didnt fire, so i had my dad help with a little points adjusting and it fired right up, now i dont know the engine specs or anything, but i does have a 2 barrel carb on it, and it seems to keep loading up. i fired it up and it ran, so i went to take it around the block, and it keeps struggling. if i give it gas it will go, but seems to have a sputter like air to fuel isnt right? i just need some help on getting the points adjusted properly, knowing if the timing needs adjusted, and what to do with all of this. im very new to vw's and really want this thing to run like a top so i can have it my daily. |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52269
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Posted: Sun May 13, 2012 5:04 am Post subject: |
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It is easiest to pull the distributor to change and adjust the points. Just remove the 8 mm nut (13mm wrench) that fastens the holddown clamp to the block and pull the distributor out. Remove the cap from the distributor first leaving the wires attach so you don't get them in the wrong positions. Point gap is .016-.020"
Your timing is done through the plug in the top of the fan shroud. Using a timing light and having the hose(s) removed from the distributor, rev the engine up until the "I" timing mark doesn't advance any more. It should line up with the "V" in the fan shroud.
The 2 barrel progressive carburetor is hard to make work right on one of these engines, as there is no provision for manifold heat. They tend to bog coming off idle and/or run puke rich at speed. There are lots of threads on the Bay Window forum on making them work.
For your reading pleasure:
http://www.thesamba.com/vw/forum/viewtopic.php?t=217070
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23091 Location: Oklahoma City
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Posted: Sun May 13, 2012 9:21 am Post subject: |
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Welcome to the type 4 car world!
A couple of things you need to get in mind from the start...along with what Wildthings noted.
As compared to a beetle or a bus.....if you are limited in aircooled VW experience.....this is one of the hardest VW's to take from a just bought, 40 year old state...and make a dependable daily driver.
Mechanically the type 4 (meaning a 411 or 412 car) is technically simpler suspension wise....than a beetle or a fastback or a bus. But...it has a few quirks that could only be described as light flaws. These quirks were no big deal back when parts could be had at any dealer.
Cut to today....the vast majority of suspension parts are either hard to obtain or are becoming unobtanium. Nearly 100% of all of these cars unless they were worked on by those who have spent a long time with them or have been working through the kinks on either the Samba or the Shoptalk forums.....will require a nearly complete front end rebuild to drive dependably on a daily basis.
Struts are no longer made...but there are several excellent fixes for this.....but they require some work to install. Centering rings for the radius arms along with radius arm bushings...are no longer made and unobtanium.....but we have fixes for this as well. It requires light machine work.
The centerlink was defective from the factory, leads a short life and destroys others components....but we have a method to rebuild that for about $50 in parts and a few hours of careful work.
The idler arm bushing was also defective...and will destroy the center link, affect your caster adjustment and other parts...but you can buy a bronze one for about $50.
Ball joints are scarce and becoming unobtanium....but the OEM ones you do find can be made to last for ages and some new aftermarket models (which must be modified to work without bending the bracket) are availble. Control arm bushings are not available...but can be made from machined glass-filled delrin.
In short you cannot just piecemeal the front end. Adding a new part here or there will very quickly destroy servicable older parts because of the very long strut and very long control arm system which puts a lot of leverage on the parts.
The brake master cylinders....are not unobtanium.....but are not cheap and are unique to the car. All body and interior parts are unique.
I am glad you are stsrting with a type 4. They are some of the best AC VW's they ever made. But you need to have another car as your daily until you get this one to a servicable, survivable level...before you drive it daily...or you will destroy parts you either cannot afford or cannot find. Ray |
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jerobyck Samba Member
Joined: June 29, 2013 Posts: 7
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Posted: Sat Jun 29, 2013 6:55 pm Post subject: |
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my 74 1700 single carb wont stay running unless i feed fuel strait in through the air intake.... help!!! |
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jerobyck Samba Member
Joined: June 29, 2013 Posts: 7
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Posted: Sun Jun 30, 2013 11:40 am Post subject: |
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It's a 72 transporter with a 74 1700cc type 4 with a weber single carb. I have an electric fuel pump I installed and I have it pumping out of a jerry can. The van has been sitting for ten years and oil is good. I tried to clean the carb out the best I could. The pump is pumping but when I hook the fuel hose to the fuel intake on the carb, nothing wtf??? It runs good if I pump fuel into the air intake |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52269
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Posted: Sun Jun 30, 2013 1:36 pm Post subject: |
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The needle valve in the carb may be gummed up and not passing fuel. The float could be stuck in the up position as well, but I don't think this is what is happening.
Any mud clogging the fuel inlet on the carb courtesy of an orchard bee.
Not a big deal to pop the lid off the carb and see what is going on. |
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orange thing Samba Member

Joined: July 10, 2013 Posts: 9 Location: Godfrey IL
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Posted: Tue Oct 15, 2013 8:06 am Post subject: 412 ba4 heater |
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We got our gas heater to work to the extent that it fires up and runs for a few minutes then blows the inline fuse. Any comments or advise would be appreciated. Thanks |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52269
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Posted: Tue Oct 15, 2013 8:19 am Post subject: |
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How hot is it getting? If it gets too hot it will intentionally short out the system and blow the fuse to shut itself down. |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23091 Location: Oklahoma City
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Posted: Tue Oct 15, 2013 12:33 pm Post subject: |
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Wildthings wrote: |
How hot is it getting? If it gets too hot it will intentionally short out the system and blow the fuse to shut itself down. |
This is exactly correct. The inline fuse should be a 30 amp fuse from my memory. It is connected to a high temperature switch inside fo a rubber plug in the very top of the unit. If your fuel pump is putting out too much ....do the metering test in a graduated jar as shown in the Clymer manual....then it will run too hot. Its also possible that the temperatur esensor in the drivers side rear heater channel is gummed up or malfunctioning. That may cause it to run to hot. You may also have poor air circulation like a bad fan or bad heater hoses from the engine compartment. that will cause it to run hot as well.
the heater must be in perfect condition. RAy |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52269
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Posted: Tue Oct 15, 2013 9:38 pm Post subject: |
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Ray,
Do you have a good explanation of how the temperature control works on one of these? I was thinking of trying to replicate the Type 4 system and use it on a Thing heater, but don't have any understanding of how the Type 4 system works.
Thanks, WT |
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Lars S Samba Member

Joined: October 04, 2007 Posts: 817 Location: Sweden
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Posted: Wed Oct 16, 2013 3:55 am Post subject: |
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Wildthings wrote: |
Ray,
Do you have a good explanation of how the temperature control works on one of these? I was thinking of trying to replicate the Type 4 system and use it on a Thing heater, but don't have any understanding of how the Type 4 system works.
Thanks, WT |
Lahti411 has put some good BA4 manuals in this tread:
http://www.thesamba.com/vw/forum/viewtopic.php?t=533315
/Lars S _________________ Porsche 914 -72, Bahia Red daily driver
VW411 2-d -70, White, sold
VW412 4-d, -73, Gold Metallic, daily driver
Suzuki T500, -69, Candy Gold, sold
Suzuki K50, -77, Black, daily driver
BMW R69S -69, White, sold
Husqvarna 118cc, -47, Black, Sold  |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23091 Location: Oklahoma City
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Posted: Wed Oct 16, 2013 4:08 pm Post subject: |
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Wildthings wrote: |
Ray,
Do you have a good explanation of how the temperature control works on one of these? I was thinking of trying to replicate the Type 4 system and use it on a Thing heater, but don't have any understanding of how the Type 4 system works.
Thanks, WT |
That’s interesting. Just from appearance only, the thing with gas furnace appears to have virtually the same dash switch…though I know there are several part #’s of the switch assembly.
Some basic high lights of the type 4 system:
1. The rotary dash switch is the basic thermostat. The further you turn it the hotter the heater will heat. It has a circuit board in it and a rheostat.
2. What it is actually controlling is a thermo probe that goes into the flame chamber. It is identical in function and appearance to the type of thermo probe you find in a gas or oil furnace in a house and some hot water heaters. It is four wires on the back and plugs into the flame chamber with a brass union nut. This is a picture of a modern one for a home gas furnace so you kind of get the picture
https://www.google.com/search?newwindow=1&biw=...B928%3B842
3. In the left heater channel is a two wire epoxy coated thermocouple that tells the system when it has reached the set temperature you selected with the green knob on the dash.
4. Between the two thermocouples they control a quadruple relay…..actually probably a double relay but it has about 12 wires and each relay inside is dual pole.
5. The object is that the flame thermo probe turns the flame off when it has reached a certain temp. From what I can tell…that the thermoprobe in the flame chamber does two things…one it makes sure the main turbocharger fan stays on long enough to be safe after shutdown and …two…it also signals a shutoff timer if there is no flame after a certain amount of time so that the chamber does not flood with fuel. This is why when the unit has not been used for a long time and the fuel in the line between the pump and mantel has evaporated…..the heater will sometimes not start for a couple of cycles.
What happens is that you will start the heater and the fans will be running…you can hear the fuel pump clicking…but no heat and not hot exhaust. After about a minute or so…..the fuel pump stops clicking, the coil stops sparking and the turbocharger and fresh air fan stays running. What you have to do is turn the heater off…then start it again. Usually two cycles will do. The fuel reaches the inlet pipe on the mantel and you get flame. I believe this logic is controlled from the board inside of the dash switch.
6. The warm air duct thermocouple…once the heater is running normal…is responsible for breaking contact to the relay sending power to the fuel pump…but not the coil and glow plug…..while the fuel in the chamber burns off. As the temp in the heater channel starts to drop slightly again….it fires the fuel pump back up again and supplies heat.
7. Going off memory….in rare cases when either the thermoprobe or the warm air duct thermocouple is defective…..when the warm air duct signals to stop fuel flow for a short period to maintain heat…it may let the thermoprobe cool down too far in the flame chamber…shutting the system off for safety. This can either be a thermoprobe that is reading too cool due to age, physical damage or corrosion…really rare…or it can be the warm air duct thermocouple being out of spec due to age or wear and keeping the overall chamber heat too low due to cycling off and on too fast….also really rare.
8. In most cases if this is happening…being too cool in the flame chamber causing issues…its usually an issue of not enough fuel being delivered while the system is pumping…meaning low heat.
9. Also as part of the safety interconnection system…the fresh air fan in the engine compartment MUST be energized and running….or the system will not fire. It can happen that power is put to the fan…but a wire is pulled loose…or the fan is bad. In that case the system will run…but will usually overheat. When that happens, the overheat switch relay which is attached to the chamber thermoprobe (IIRC)…..will shut the system down. Overheating can do this in two ways
a. If it’s just running too high but has not reached its high limit, there is a black relay with a red re-set tab. I have not been inside one for a while so I can’t fully remember how it works…but it has a detent holding the relay arm in it. I can’t remember is this is triggered by amperage pull or by electromagnet signaled by the thermoprobe (the thermoprobe has at least 4 wires going to it)….but a low level overheat will trip that relay. To restart you must toggle that red switch. I pretty sure the thermoprobe does the triggering here.
b. In the top of the flame chamber poking through the outer sheet metal is a two wire little metal disc. With a high temp silicone cover. It is a bimetallic switch. When the OUTER housing area reaches 500F (in that range…can’t remember the exact temp)…it literally shorts to ground, blowing the inline fuse that powers the main relay set…shutting the whole mess down.
You can also have overheating issues due to bad hoses between the fresh air fan and the heater chamber. That’s just like having a bad fan.
The ignition is triggered by points in one end of the turbocharger fan motor running off the shaft and the fuel pump is triggered by an identical set of points at the other end of the fan motor shaft under a cap. The fuel pump triggers I think use a gear reduction.
If either one or the other does not work right…nothing runs. The points need to be periodically gapped and cleaned and there is a little inductor or condenser under each cap.
This is all going off memory. Ray |
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tootype2crazy Samba Member

Joined: October 08, 2007 Posts: 1276 Location: St. Louis Missouri
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Posted: Sun Oct 20, 2013 9:11 pm Post subject: |
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raygreenwood wrote: |
Wildthings wrote: |
Ray,
Do you have a good explanation of how the temperature control works on one of these? I was thinking of trying to replicate the Type 4 system and use it on a Thing heater, but don't have any understanding of how the Type 4 system works.
Thanks, WT |
That’s interesting. Just from appearance only, the thing with gas furnace appears to have virtually the same dash switch…though I know there are several part #’s of the switch assembly.
Some basic high lights of the type 4 system:
1. The rotary dash switch is the basic thermostat. The further you turn it the hotter the heater will heat. It has a circuit board in it and a rheostat.
2. What it is actually controlling is a thermo probe that goes into the flame chamber. It is identical in function and appearance to the type of thermo probe you find in a gas or oil furnace in a house and some hot water heaters. It is four wires on the back and plugs into the flame chamber with a brass union nut. |
The switch in the dash is not controlling the flame switch or 'thermo probe' as you call it. The flame switch is there to detect a flame and is purely a safety device. If the heater runs and it does not detect a flame it trips the safety switch under the seat. You are accurate in saying that it also controls the run-on of the heater, again a safety feature so that heat sink doesn't set in after it shuts off and melts rubber components and the heater itself and so that it clears all the gas out of the heater so that it doesn't blow up on the next start up.
Temperature regulation is strictly controlled by the switch in the dash, a rheostat, and the temperature sensor mounted in a duct ahead of the heater which is just a temperature sensitive resistor much like the TS2 on L-jet FI. The sensor, switch, and double relay work in tandem to regulate temperature by shutting off the fuel pump and switching it back on as needed. _________________ air-cooled or nothing for me
1978 Sunroof Deluxe Bus (daily driver)
1978 Transporter (mom's, making into a camper)
1970 Single Cab 2.1 turbo/EFI 6 Rib, 78 front beam, vanagon backing plates on rear (project)
2001 GTI VR6 (wife's) |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52269
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Posted: Mon Oct 21, 2013 8:41 am Post subject: |
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Thanks for the responses.
It looks like that if I wanted to transplant the Type4 temperature control system onto the T181 I would pretty much have to transplant much of the wiring harness including the dash switch. The mechanical temperature control on my T181 is pretty worn and depends heavily on a rusty bi-metalic strip which no longer works as well as it should. I would guess the T4 system would also work better at low heat output than the T181 system did new. The conversion shouldn't be too hard to do, but I will need to come up with a donor to strip the parts from. |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23091 Location: Oklahoma City
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Posted: Mon Oct 21, 2013 2:57 pm Post subject: |
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tootype2crazy wrote: |
raygreenwood wrote: |
Wildthings wrote: |
Ray,
Do you have a good explanation of how the temperature control works on one of these? I was thinking of trying to replicate the Type 4 system and use it on a Thing heater, but don't have any understanding of how the Type 4 system works.
Thanks, WT |
That’s interesting. Just from appearance only, the thing with gas furnace appears to have virtually the same dash switch…though I know there are several part #’s of the switch assembly.
Some basic high lights of the type 4 system:
1. The rotary dash switch is the basic thermostat. The further you turn it the hotter the heater will heat. It has a circuit board in it and a rheostat.
2. What it is actually controlling is a thermo probe that goes into the flame chamber. It is identical in function and appearance to the type of thermo probe you find in a gas or oil furnace in a house and some hot water heaters. It is four wires on the back and plugs into the flame chamber with a brass union nut. |
The switch in the dash is not controlling the flame switch or 'thermo probe' as you call it. The flame switch is there to detect a flame and is purely a safety device. If the heater runs and it does not detect a flame it trips the safety switch under the seat. You are accurate in saying that it also controls the run-on of the heater, again a safety feature so that heat sink doesn't set in after it shuts off and melts rubber components and the heater itself and so that it clears all the gas out of the heater so that it doesn't blow up on the next start up.
Temperature regulation is strictly controlled by the switch in the dash, a rheostat, and the temperature sensor mounted in a duct ahead of the heater which is just a temperature sensitive resistor much like the TS2 on L-jet FI. The sensor, switch, and double relay work in tandem to regulate temperature by shutting off the fuel pump and switching it back on as needed. |
Thank you! learn something new every day. I am very familiar with the workings of the mechanical s and the basic circuits. I am not familiar with whats really in the dash switch box. Ray |
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