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D/A/N Samba Member

Joined: August 13, 2010 Posts: 2239 Location: 11222
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Posted: Mon Sep 24, 2012 8:36 pm Post subject: Best carb for an 1800 build? |
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I'm building an 1800 following many aspects of the aircooled.net guide at
http://www.hornbyislandwares.com/acn/1737/1800cc-vw-engine-no-machine-combo/
but I'm in need of some carbs.
I've been running a set of Kadrons on my 1600DP and frankly, they've been a royal PITA....I've had needle valve problems, linkage problems, jetting problems, vac. leak problems, accelerator pump nozzle problems, check ball problems, etc. and I'm sick of them. Maybe I've had every Kad problem there is and I'll be good for the foreseeable future but somehow I doubt it, so even though I could get bigger venturis and re-jet for an 1800, I'm just not feeling it.
I'd like to follow a lot of the advice I see people giving and get a pair of Dellortos, but I don't feel right just buying a set off someone on the classifieds w/o being able to see the carbs in person. I've read of people getting burned that way.
I feel like that leaves me with either a CB performance or Redline Weber kit or the EMPI HPMX's.
Should I go for Webers, the EMPI clone (which I've read is actually quite good as long as someone goes through them first) or just get new jets and venturis for my Kads?
Parts of the build relevant to my carb question:
Engle 110 cam
Engle lifters
74mm DPR crank
DPR rods
DPR lightened flywheel
AA 88mm slip-in p/c's
all dynamically balanced at DPR
ACN's L3 heads |
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W1K1 Samba Member

Joined: March 04, 2004 Posts: 5318 Location: Southern AB
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Posted: Mon Sep 24, 2012 9:01 pm Post subject: |
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Dellortos from alfa1750 on ebay are like brand new when you get them. I have bought dells before and had them rebuilt, it cost about the same. _________________ 1973 super 2110cc
1965 squareback 1500E-sold
1971 bay window westy- EJ2.5 subi swap |
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sactojesse Samba Member

Joined: November 21, 2006 Posts: 2655 Location: Sacramento, California, USA
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Posted: Mon Sep 24, 2012 9:18 pm Post subject: |
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W1K1 wrote: |
Dellortos from alfa1750 on ebay are like brand new when you get them. I have bought dells before and had them rebuilt, it cost about the same. |
Agreed. I bought my rebuilt Dellorto 40 DRLAs from Gabriel (alfa1750) and he put in the venturies and jets for my 2110. For your 1800 cc application, I would go with a pair of Dellorto 36 DRLAs with 30 mm venturies. _________________ 1966 Karmann-Ghia convertible |
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DarthWeber Samba Member

Joined: November 24, 2007 Posts: 7543 Location: Whittier,CA
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Posted: Mon Sep 24, 2012 9:40 pm Post subject: |
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Ditto on the Dell 36DRLA's w/30mm vents. D/A/N, glad to see you are going with the 88 x 74 combo. Good for you! Just a suggestion in case you are tight on space in the engine compartment, you can also use the 5.325" short rods (H beams) which will limit the amount of barrel shims needed. Engine width will be very close to stock. _________________
Mitey62 wrote: |
Swapped the Compufire for a Bosch blue and some points I had sitting around, started 1st crank. Took her out for a drive, pulls harder, more RPM, and runs smoother. I think I'll be sticking with points from now on. |
RockCrusher wrote: |
JB weld the case halves....that'll keep the fretting to a minimum.  |
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7915 Location: Videbaek Denmark
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Posted: Tue Sep 25, 2012 1:28 am Post subject: |
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Oh, edit. I missed the info part in the first post.
36 Dells will be sufficient in such a set up. The L3´s would limit performance, but aid in giving good lower end torque. for the displacement I would definitely go 32 m venturi.
Going back to your Kads. With a W110 cam your idle will always be bad. That doesnt mean that they wohnt or cant run decent everywhere else in the rpm.
Since you need new heads anyway, take a look at Timms Super stock heads w. 37,5/32 valves, at 189 per head. I seem to think that for the money that is a very good set of heads. They punch all the right buttons in my book. With similar heads that I do myself I have pulled 118-120 hp @ 5200 rpm and 175 Nm torque peak at 3600 several times, with massive low end torque too, - on 1914´s, which are not too far from your build.
I used stock heaterboxes and then stepped up to a 1½" merge header that had 1 3/8" tube size from 2&4 too, making it real step. A full 1½" merge header would stretch the power band further and most likely aid with a few ponies too.
36 Dells begin to brake about 110 hp. From thereon up it gets difficult. I have pulled 122 hp once with them, but it is not worth the trouble. I did it to sort of find the limits within reason.
T
Last edited by Alstrup on Tue Sep 25, 2012 4:13 am; edited 2 times in total |
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AlteWagen Troll

Joined: February 23, 2007 Posts: 8713 Location: PNW
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Posted: Tue Sep 25, 2012 1:50 am Post subject: |
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You will LOVE the 36 dells once dialed in. Add a 1 1/2 merged header and 80 reliable hp with 30mpg should be easy.
Kadrons are a good carb as well once all the issues are worked out (seems like you have already). A 30mm vent and appropriate jetting will give great performance and mpg. Upgrade to SCAT universal linkage is a must!! Also rebushed throttle bodies is almost always required (even on new sets).
There is a ton of info out there for Kadrons if you want to make all the modifications yourself, if not Kaddie Shack will do it AND offer a warranty.
I was in their shop the other day and heard them tell a customer that if they bought all the parts for an engine they would assemble it for free. The guy was going to bring in his used kadrons and they would rebuild, rebush and jet the carbs to the engine to maximize output and ease of installation. |
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D/A/N Samba Member

Joined: August 13, 2010 Posts: 2239 Location: 11222
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Posted: Tue Sep 25, 2012 5:42 am Post subject: |
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Thanks for all the feedback!
I'm kind of blown away by how emphatic everyone is about Dellortos.....I guess I read so many posts about Webers and Kadrons that I just assumed folks would come down on the side of either of them.
I checked out this alfa1750 guy on ebay and he seems like the man. If I go with these, he offers the fuel banjos in an option of dual or single. Which should I choose and what difference would it make?
As for exhaust (I think 2 people mentioned it...) the L3 heads (I already bought them so there's no wiggle room there) and the stock heater boxes limit me to a 1 3/8" header max as far as I know. At the moment though I'm using a Tri-Mil "hotdog" muffler on my 1600 w/ Kads and I like it....good sound....no complaints and according to ACN it flows as well as dual quiet packs though I have no way of confirming that.
http://vwparts.aircooled.net/Tri-Mil-Hotdog-Muffler-VW-Beetle-and-Ghia-p/tri-mil-hotdog.htm
Alstrup.....I struggled to get a good idle even with the stock cam and my Kads so I don't want to go back to a crappy idle. Had to change jets a few times, switch from an 019 to SVDA, and play with timing and mixture to finally get an idle that wasn't so rich I wanted to puke at stop lights. Good and steady now. But you say 32mm venturis for sure, yes? |
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7915 Location: Videbaek Denmark
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Posted: Tue Sep 25, 2012 9:46 am Post subject: |
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32 venturies, yes.
No, you are NOT limited to 1 3/8" header with stock valves. But unless you are ready to pay a little extra for a true step 1 3/8 - 1½" header you might as well stay 1 3/8. Just make sure you get a decent muffler on it. - a sgl. quiet is not enough. Dual would be fine. Get the picture.
I know what they say about the hotdog muffler. I have also seen some people claim high HP numbers with it. I have never seen anything like it myself, and I would NEVER use one on an engine pulling more than 90ish hp.
Vintage claims their entrance muffler will handle up to 125 hp (!) That is pushing it. 110 is more in touch with real life. The large one I do not know anything about. I recommend my own/TT´s std plus 1½" muffler to engines up to 110 hp. It can handle a little more than that, but at 110 hp the back pressure begins to rise quite quick.
But the L3´s will most likely not support more than about 100 hp anyway in that set up, so there is no need to overdo the muffler. Just make sure that it will handle 100 - 110 hp.
Sounds like you have been in the ropes with the Kads. I fear that you will experience the same to a certain extend with a set of Dells. any set of carbs that are out of tune makes the engine run like crap.
when you get that puppy up and running, it might be a very good idea to consult somebody who knows his way around carbs, and have him help you adjust and trim them to your engine. That might save you a lot of trouble down the road.
Just my 02 C.
T
Last edited by Alstrup on Tue Sep 25, 2012 10:19 am; edited 1 time in total |
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D/A/N Samba Member

Joined: August 13, 2010 Posts: 2239 Location: 11222
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Tue Sep 25, 2012 10:17 am Post subject: |
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fixed; it was a cloning error. _________________ It's just advice, do whatever you want with it!
Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
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and get a 5% off code for use on one order for VW Parts ON OUR PARTS STORE WEBSITE, vwparts.aircooled.net |
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D/A/N Samba Member

Joined: August 13, 2010 Posts: 2239 Location: 11222
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Posted: Wed Sep 26, 2012 9:35 pm Post subject: |
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Alstrup wrote: |
32 venturies, yes.
No, you are NOT limited to 1 3/8" header with stock valves. But unless you are ready to pay a little extra for a true step 1 3/8 - 1½" header you might as well stay 1 3/8. Just make sure you get a decent muffler on it. - a sgl. quiet is not enough. Dual would be fine. Get the picture.
I know what they say about the hotdog muffler. I have also seen some people claim high HP numbers with it. I have never seen anything like it myself, and I would NEVER use one on an engine pulling more than 90ish hp.
Vintage claims their entrance muffler will handle up to 125 hp (!) That is pushing it. 110 is more in touch with real life. The large one I do not know anything about. I recommend my own/TT´s std plus 1½" muffler to engines up to 110 hp. It can handle a little more than that, but at 110 hp the back pressure begins to rise quite quick.
But the L3´s will most likely not support more than about 100 hp anyway in that set up, so there is no need to overdo the muffler. Just make sure that it will handle 100 - 110 hp.
Sounds like you have been in the ropes with the Kads. I fear that you will experience the same to a certain extend with a set of Dells. any set of carbs that are out of tune makes the engine run like crap.
when you get that puppy up and running, it might be a very good idea to consult somebody who knows his way around carbs, and have him help you adjust and trim them to your engine. That might save you a lot of trouble down the road.
Just my 02 C.
T |
Dellorto 36 DRLAs with 32 mm venturies just ordered from alfa1750 on eBay.
I agree with you, Alstrup, that I should have someone help me set them up so I don't have the same kind of problems I did with my Kads. Also, I see what you mean about getting dual quiet packs but what is this 1 3/8" to 1 1/2" step up you refer to? |
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AlteWagen Troll

Joined: February 23, 2007 Posts: 8713 Location: PNW
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Posted: Wed Sep 26, 2012 10:27 pm Post subject: |
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The key to setting up dual carbs that you dont have to mess with all the time is GET QUALITY LINKAGE AND AIR FILTRATION! Dont try to save some money and get used linkage either. Parts wear (heims, pivots, hex bar, etc)
CB deluxe offset manifold/linkage/air filter combo is the best bang for the buck. Easy to install and adjust.
CSP center pivot linkage is nicer but more expensive. Berg is not my favorite. SCAT universal can be made to work well and also is inexpensive.
Cast air cleaner bases are a must, as are quality oiled elements. Remember, clean air means clean jets. |
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7915 Location: Videbaek Denmark
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Posted: Thu Sep 27, 2012 12:32 am Post subject: |
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A 1 3/8 to 1½" step header. to get a true step hear from all 4 cylinders you need to custom order it. the Primaries should be ablout 21-22" if memory serves. It oughta give you a little more umph in the upper rpm band over a straight 1 3/8" header.
It´s kinda funny. a lot of people really dig the CSP pivot style linkage. I dont use it unless I´m ordered to it by the customer or have space problems. I like the CB system (Or the equivallent CSP) With the CB I do modify the hex bar and ball joints for better long life durability. The Berg is a PITA to get right. Once its there its there.
T |
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D/A/N Samba Member

Joined: August 13, 2010 Posts: 2239 Location: 11222
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Posted: Thu Sep 27, 2012 5:01 am Post subject: |
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AlteWagen wrote: |
The key to setting up dual carbs that you dont have to mess with all the time is GET QUALITY LINKAGE AND AIR FILTRATION! Dont try to save some money and get used linkage either. Parts wear (heims, pivots, hex bar, etc)
CB deluxe offset manifold/linkage/air filter combo is the best bang for the buck. Easy to install and adjust.
CSP center pivot linkage is nicer but more expensive. Berg is not my favorite. SCAT universal can be made to work well and also is inexpensive.
Cast air cleaner bases are a must, as are quality oiled elements. Remember, clean air means clean jets. |
Advice taken....I've done a lot of struggling with the stock Kadron linkage, even with heavier duty linkage ends to prevent snapping off at the worst possible moment.
The CB set you're referring to is the top one in this link below, #3125, right?
http://www.cbperformance.com/catalog.asp?ProductID=537
And Alstrup, in what way do you modify the hex bar and ball joints? |
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AlteWagen Troll

Joined: February 23, 2007 Posts: 8713 Location: PNW
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Posted: Thu Sep 27, 2012 8:58 am Post subject: |
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yes the 3125.
Personally I do not use the CSP on my own builds as it is too cost prohibitive for what it is. My favorite is the SCAT universal for Kadrons |
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7915 Location: Videbaek Denmark
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Posted: Thu Sep 27, 2012 10:18 am Post subject: |
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We machine the pivot balls "flat" for about 2,3 mm, then make a bronze bushing that fit the balls with 1/10mm slack. Grease them with MS2 grease and for get about them for 25 - 30.000 miles, except for an annual or bi annual regrease dependant on enviroment and mileage.
T |
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vwracerdave Samba Member

Joined: November 11, 2004 Posts: 15601 Location: Deep in the 405
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D/A/N Samba Member

Joined: August 13, 2010 Posts: 2239 Location: 11222
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Posted: Fri Sep 28, 2012 3:46 am Post subject: |
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What don't you like about the CB hex bar? I've never used it so I'm not aware of its limitations/advantages.
Regardless of which linkage I use, I'm wondering about crank case ventilation. My only experiences with it thus far are with the stock hose from oil filler stand to oil bath and my current set-up of oil filler stand to the air cleaner of the right carb.
Is 1800cc's enough displacement that I should consider either a Berg or CB oil filler stand/breather or a breather box? Some other method? |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 80016 Location: Sneaking up behind you
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Posted: Fri Sep 28, 2012 3:52 am Post subject: |
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I like any breather that allows the oil to drain back to the engine. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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