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6v type 3 - warm start problems
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tcbtec1
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PostPosted: Mon Sep 24, 2007 8:34 am    Post subject: 6v type 3 - warm start problems Reply with quote

This thing starts right up with the bump of a key when it is cold. The starter is brand new. But when it is driven for a short while and reaches temp you shut it off and try to restart it turns over to slow to fire, Runs great when running. Let it cool down 15 min or so starts fine again.
Every one tells me to convert to 12 volt and not worry about it, Just wondering if this is common or if there is an easier solution.
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Envious
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PostPosted: Mon Sep 24, 2007 9:55 am    Post subject: Re: 6v type 3 - warm start problems Reply with quote

tcbtec1 wrote:
This thing starts right up with the bump of a key when it is cold. The starter is brand new. But when it is driven for a short while and reaches temp you shut it off and try to restart it turns over to slow to fire, Runs great when running. Let it cool down 15 min or so starts fine again.
Every one tells me to convert to 12 volt and not worry about it, Just wondering if this is common or if there is an easier solution.

First of all, don't fall for that old 12V nonsense. Ain't nottin' wrong with 6V. Wink

I tihnk poor/bad grounds are the greatest cause for this. Seeing as I haven't restored my car, I know it's the reason why I suffer from this same problem.

I'll try to find the other thread where this was resolved for me when someone posted a VW tech article dealing with this very issue.

The short version is turn off any draw, including brake lights, and start the car in neutral without depressing the clutch. Just pull on the e-brake, turn the key, aplly gas when needed.

It works for me.
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Erik G
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PostPosted: Mon Sep 24, 2007 11:19 am    Post subject: Reply with quote

I had the same problem in a 65 square. It was my ground strap
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tcbtec1
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PostPosted: Mon Sep 24, 2007 11:47 am    Post subject: Reply with quote

I will give th ground strap a try, Would it only do this warm though?
Like I said it turns over great when it is cool.
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Erik G
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PostPosted: Mon Sep 24, 2007 12:01 pm    Post subject: Reply with quote

that's what mine was. It would start fine as long as I hadn't driven it in 3 or 4 hours. would start first thing in the morning every time though

another thing you can check is the starter by checking how much amprage it's using when cold and when hot. could be that the big power wire from the battery is bad, connections at the voltage regulator, etc
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Godsbug
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PostPosted: Mon Sep 24, 2007 12:25 pm    Post subject: Reply with quote

tcbtec1 wrote:
I will give th ground strap a try, Would it only do this warm though?
Like I said it turns over great when it is cool.


Mine did the same thing. I ended up fixing it by taking every wire and strap that was remotely involved in the starter and around the battery and cleaning the crap out of it with a wire brush. I also lubed the starter bushing. To echo previous statements, put the car in neutral and keep your foot off the clutch. Works like a champ now. There's nothing wrong with 6V.
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tcbtec1
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PostPosted: Mon Sep 24, 2007 3:10 pm    Post subject: Reply with quote

OK - I will try the grounding. It has new battery, new cables and new regulator - new starter and new wiring to each. Tune up including coil & new carbs. I have done a lot and it runs great it has just always had this issue.
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Russ Wolfe
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PostPosted: Mon Sep 24, 2007 4:27 pm    Post subject: Reply with quote

Check the ground strap at the front of the trans. It is exposed to the elements.
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Joerg Fischer
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PostPosted: Tue Sep 25, 2007 12:04 pm    Post subject: Try... Reply with quote

Hello from Germany,

if this happens again, try to "jump start" the starter with a big screw driver or so thus giving 6 Volt directly from the battery (one connection goes right to the starter) to where the wire from the ignition comes from.

If it starts instantly you are a lot closer to the solution...

Regards Jörg
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55OvalCharlie
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PostPosted: Wed Sep 26, 2007 12:03 pm    Post subject: Reply with quote

i had similar - turned out the solenoid was on its way out on the starter
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notchboy
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PostPosted: Thu Sep 27, 2007 7:15 pm    Post subject: Reply with quote

55OvalCharlie wrote:
i had similar - turned out the solenoid was on its way out on the starter


Post your remidy. Iwas going to but forgot how the "ford" switch thing hooks up. Im sure Russ knows.
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55OvalCharlie
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PostPosted: Fri Sep 28, 2007 3:13 am    Post subject: Reply with quote

Well - it was the actual VW Solenoid on the side of my starter motor that turned out to be totally screwed on mine - so I fitted a NOS one and all worked a treat.

Also - cos the ignition switch assemblies on early type 3's are a bit shit and suffer from voltage drop over time I followed the instructions in this very useful post

http://www.thesamba.com/vw/forum/viewtopic.php?t=2...p;start=20

and got Mr Kingsbury to pop down to the local NAPA store and send one of the parts over to me in the UK

Napa Part # ST-58

fitted it - so now, with my original ignition switch, the napa relay, the nos solenoid and an Optima Battery I finally seem to have an electrical system that works (fingers crossed!!!)
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55OvalCharlie
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PostPosted: Fri Sep 28, 2007 3:18 am    Post subject: Reply with quote

photos I sent to Mr Kingsbury as he has one too

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tcbtec1
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PostPosted: Fri Sep 28, 2007 8:24 pm    Post subject: Reply with quote

I redid the ground straps. It had a new solenoid as it came as a kit with the new starter. It turns over a little better but not enough to fire when warm.

did this since I had it still doing it ..

here is what has been done.

New (napa) starter with solenoid
new regulator
new coil & tune up, points wires plugs cap rotor.
new dual weber carbs (rods wore on solex)
new ignition switch
new wiring from switch to regulator and on back
new battery and cables
rebuilt bosch generator.
Went thru most of the wiring striping and cutting crusties redoing the ends.

Getting ready to give into 12v I have all of the parts to convert just hate to give in on a problem.. kinda stuborn.
Need to get the battery
have all bulbs, coil, regulator, generator, also bought 12v fan housing and mount even though not really needed.
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55OvalCharlie
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PostPosted: Sat Sep 29, 2007 2:34 am    Post subject: Reply with quote

try installing one of these relays
Napa Part # ST-58
as per my above post - might help out with the dreaded voltage drop
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55OvalCharlie
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PostPosted: Sat Sep 29, 2007 2:35 am    Post subject: Reply with quote

Also - might be worth putting in a new starter bush in the bell housing as they can wear out a bit
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Russ Wolfe
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PostPosted: Sat Sep 29, 2007 5:44 pm    Post subject: Reply with quote

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PostPosted: Sat Sep 29, 2007 5:46 pm    Post subject: Reply with quote

notchboy wrote:
55OvalCharlie wrote:
i had similar - turned out the solenoid was on its way out on the starter


Post your remidy. Iwas going to but forgot how the "ford" switch thing hooks up. Im sure Russ knows.


I use 6V Ghia horn relays. Check my previous post.

You can also use that relay to help the solenoid.
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55OvalCharlie
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PostPosted: Sun Sep 30, 2007 3:45 am    Post subject: Reply with quote

yep - i used one of those too for a while but went to the ford relay just cos it was only a couple of dollars and it looked very heavy duty etc.
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Russ Wolfe
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PostPosted: Sun Sep 30, 2007 7:23 am    Post subject: Reply with quote

The Ford starter relay still pulls a lot of current through your ignition switch. Maybe 15-20A pull in. Stock solenoid pulls 40 amps pull in, 20 amps maintain.
On 12V cars, I use a Rabbit diesel glow plug relay. They are cheap at the salvage yards. I have one on my 69 FB and it cures the flakey ignition switch problem.
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