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syncro westfalia weekender build in 3 phases
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mblotz
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PostPosted: Sun Jan 12, 2014 11:27 am    Post subject: syncro westfalia weekender build in 3 phases Reply with quote

Since i sold my last syncro a while ago, ive been missing them and the community. i figured if one came my way id build another one, and low and behold, one did. 87 syncro tin top that ran--needs some work though. the deal came with a westy top ready to graft on. got my wheels really turning

phase 1.
was converting a tin top to westy, using the original westy roof. i can post pics and a write up if people want for phase 1, pretty much followed FNGRUVN and syncrogregs write up on that. came out VERY well and really happy i did it. jury is still out if its easier to swap a westy roof to a syncro, or swap syncro drivetrain to a westy (one of the main reasons i wanted to try since i watched farfrumwork do the mechanical swap last winter)

phase 2.
I have worked in the technical sports apparel industry for the last 15 years, which has given me great insite into sewing and patterns. about a year or so ago when i was trying to decide what was next for me in my life, which leaned a lot towards getting back to my wrenching roots on motor bikes, i learned about an upholstery class being offered, figured it was a good way for me to tie 2 of my passions together. vintage motorbike ALWAYS need a new seat after all. long story short, ive invested in some upholstery sewing machines, which got added to my wifes already existing apparel machines (we met at work--tisk tisk), and now we have a regular sweat shop out there.

when i purchased this van, i was actually kind of glad the interior was shotty, give me a cold weather project. since we dont see write ups on this very often, thought some people would take some interest in it.

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van as i bought it, obviously some dirty hippies owned it before (there were beads everywhere--ha)

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bench seat/mattress was not terrible, but what happened in the van doesnt need to stay with the van-ha

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i choose to mix up the colors, chocolate vinyl to match the dash and other small interior bits, with a chocolate tweed for the bolsters and a gold center with chocolate highlights. i love working with the tweed BTW

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glued to foam and the edges serged. i got really lucky to find this walking foot serger at a friends when we went to buy a single needle apparel machine off her. it came home to, very rare machine here, apparently 1 of 2 in the state. we love it

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coming together

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here is my real work horse, fine german made machine here (last year made in germany)

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finished seat bottom. i tied back into the gold interior color with the piping

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finished passenger seat, the 87+ armrest are not nearly as much of a PITA as the <86 (done those before as well)
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mblotz
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PostPosted: Sun Jan 12, 2014 11:32 am    Post subject: phase 2 part 2 Reply with quote

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then onto the bench seat and mattress. alot more fabric to wrestle around

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ready to stretch on the foam and hog ring into place. i did do the mattress in the lighter center tweed

finished and reinstalled
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couple small lil details to do yet, then finish off the rear shelf where the AC was, but the interior is 97% done. thought you would get a kick out of seeing something different done on our beloved vans

now onto phase 3, subaru 2.5 install and suspension work, which we have also all seen.
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Blueconundrum
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PostPosted: Sun Jan 12, 2014 12:26 pm    Post subject: Reply with quote

Wooooooooow, I hate brown color schemes generally but that looks SO NICE. Wowee wowzers. Love it!
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sandoz
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PostPosted: Sun Jan 12, 2014 12:30 pm    Post subject: Reply with quote

Nicely Done! Wish I had the skills to do that kind of work, since I have some metal poking me from the drivers seat....
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djkeev
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PostPosted: Sun Jan 12, 2014 12:34 pm    Post subject: Reply with quote

That is impressive work!

You should be proud of it.

Are you going to put the tweed in the door panels replacing the factory fabric?

Dave
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mblotz
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PostPosted: Sun Jan 12, 2014 1:15 pm    Post subject: Reply with quote

sandoz wrote:
Nicely Done! Wish I had the skills to do that kind of work, since I have some metal poking me from the drivers seat....


hit me up, i did pattern everything out so i could do it easily in the future, and you are local to me

as for the door panels, i dont know yet, now that i got a motor sitting here my attention might go there for now. perhaps though since the slider panel has seen better days
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DAV!D
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PostPosted: Sun Jan 12, 2014 1:44 pm    Post subject: Reply with quote

The seats look very nice.
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tam_shops
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PostPosted: Sun Jan 12, 2014 1:59 pm    Post subject: Reply with quote

Your Industrial Juki Serger has a walking foot? Cool! I have a crappie old Kenmore Serger, still does the trick and I have a nicer one to use at school so never really thought about replacing it...

How did you get the lines on the back/bottom of the seats? Are those seams or is the fabric just like that? REALLY adds to the final professional appearance of everything! Nice job! Enjoy!

tam
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Sir Sam
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PostPosted: Sun Jan 12, 2014 3:24 pm    Post subject: Reply with quote

I also have a Pfaff and I also redid my seats in my weekender......I think yours look nicer!

Any case you still have passenger side seat fabric? My drivers side is fairly tatty and I your old passenger side was/is probably better. Looking at your photos it looks like it might have been sacrificial for making the new patterns.

Mine:
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sandoz
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PostPosted: Sun Jan 12, 2014 3:29 pm    Post subject: Reply with quote

Quote:
hit me up, i did pattern everything out so i could do it easily in the future, and you are local to me



I will most definitely be in touch about your expertise, thanks for the offer!
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mblotz
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PostPosted: Sun Jan 12, 2014 4:13 pm    Post subject: Reply with quote

tam_shops wrote:
Your Industrial Juki Serger has a walking foot? Cool! I have a crappie old Kenmore Serger, still does the trick and I have a nicer one to use at school so never really thought about replacing it...

How did you get the lines on the back/bottom of the seats? Are those seams or is the fabric just like that? REALLY adds to the final professional appearance of everything! Nice job! Enjoy!

tam


my JUKI serger is a walking foot, very rare, and awesome for the thick heavy fabrics, and for when its on foam. we actually have another JUKI serger here that is not a walking foot for knits and stretch fabrics. my wife and i are kind of spaz's when it comes to buying tools, we have 5 industrials.

are you talking about the gold colored piping? those are added seperately for appearance purposes.
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mblotz
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PostPosted: Sun Jan 12, 2014 4:17 pm    Post subject: Reply with quote

Sir Sam wrote:
I also have a Pfaff and I also redid my seats in my weekender......I think yours look nicer!

Any case you still have passenger side seat fabric? My drivers side is fairly tatty and I your old passenger side was/is probably better. Looking at your photos it looks like it might have been sacrificial for making the new patterns.


nice Sir Sam

i do still have all my fabric that i took off my seats, just couldnt bring myself to throw it away yet. i did use the passenger side to make my patterns, so its all ripped apart and marked, but i have it. i also made paper patterns to hopefully help people out in the future. let me know if you wanna get together and trace em
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Zeitgeist 13
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PostPosted: Sun Jan 12, 2014 4:22 pm    Post subject: Reply with quote

Exceptional work. Can those machines handle leather material?
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canasync
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PostPosted: Sun Jan 12, 2014 4:30 pm    Post subject: Reply with quote

Haven't seen a set of brown seats that I liked the look of...... Until now, great job, nice choice of pattern too.
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mblotz
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PostPosted: Sun Jan 12, 2014 4:31 pm    Post subject: Reply with quote

Zeitgeist 13 wrote:
Exceptional work. Can those machines handle leather material?


yes they can, will go through your finger lickity split to--ha
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furrylittleotter
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PostPosted: Sun Jan 12, 2014 4:43 pm    Post subject: Reply with quote

Gorgeous upholstery job!
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tam_shops
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PostPosted: Sun Jan 12, 2014 4:46 pm    Post subject: Reply with quote

I was pretty proud of my Pfaff 7570, embroidery machine, until I saw those industrial babies. Good thing the focus of obsession, eerrr, I mean fun is my Vanagon and I don't need a new machine for the small jobs I have planned. I wanted an 87+ b/c I liked the grey interior better, but the brown re-done, really looks great!

mblotz wrote:
tam_shops wrote:
Your Industrial Juki Serger has a walking foot? Cool! I have a crappie old Kenmore Serger, still does the trick and I have a nicer one to use at school so never really thought about replacing it...

How did you get the lines on the back/bottom of the seats? Are those seams or is the fabric just like that? REALLY adds to the final professional appearance of everything! Nice job! Enjoy!

tam


my JUKI serger is a walking foot, very rare, and awesome for the thick heavy fabrics, and for when its on foam. we actually have another JUKI serger here that is not a walking foot for knits and stretch fabrics. my wife and i are kind of spaz's when it comes to buying tools, we have 5 industrials.

are you talking about the gold colored piping? those are added seperately for appearance purposes.


No, I don't mean the piping. I mean the 3 lines, in each light brown panel (3 lines and 3 panels in the picture below, so a total of 9 lines). Are those natural lines in the fabric OR is that 4 pieces of fabric sewn together, leaving a sewing line on each. It sure adds to the commercial appeal of the cover. I like it.
mblotz wrote:
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mblotz
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PostPosted: Sun Jan 12, 2014 4:51 pm    Post subject: Reply with quote

ahh, got ya, its a top stitch i added, and was in the original seats as well. not 100% necessary other than maybe keeping the fabric and foam a little tighter together, but most just for looks. on the front seats there is a piece of listing sewn in on the back one to hog ring it down to the foam and make it tight, so it is necessary there
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mblotz
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PostPosted: Mon Jan 27, 2014 5:18 pm    Post subject: Reply with quote

i shoe horned her back into the shop this weekend, which was no easy task, to start on phase 3, motor swap and mechanical update. last time she will run that wbxer, which doesnt run terrible, just been there done that

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sandoz
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PostPosted: Mon Jan 27, 2014 6:43 pm    Post subject: Reply with quote

Perfect timing with the weather! Good to see your making progress....
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