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Shift rod too short?
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Widall
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PostPosted: Wed Sep 07, 2016 7:38 pm    Post subject: Shift rod too short? Reply with quote

I am in the process of restoring a 1968 Beetle that had no engine or transaxle when I obtained the car. I have installed a transaxle from a 1965 (I think) square back. I used new mounts which appear to be the same as the old ones that were on the square back. The problem is that when in neutral the "cup" on the shift rod in not in the center of the opening for the shift level. It is back toward the rear of the car. Consequently, I can only get reverse, second and 4th. When in any of these three gears the shift level is straight up and down. There is not enough travel to push the shift rod back far enough to access fist and third. I am at a loss of what has caused this problem or how to solve the problem. Any suggestions will be greatly appreciated. I will be out of town until next week so will not be able to answer any questions until then.
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Tim Donahoe
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PostPosted: Wed Sep 07, 2016 10:56 pm    Post subject: Re: Shift rod too short? Reply with quote

I don't know for sure, but I suspect some models had longer shift rods--if only because I remember a thread where the OP showed a picture of his shift rod that had been lengthened (by welding in about an inch-long sleeve). This guy was wondering what the hell, and someone commented that the shorter rod was for, maybe an autostick (I can't really remember).

Sorry, this was all I could remember. Perhaps others will remember more, and comment.

Tim
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67jason
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PostPosted: Wed Sep 07, 2016 11:46 pm    Post subject: Re: Shift rod too short? Reply with quote

did the car start life as an autostick? if so the shift rod is wrong length for manual tranny.
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Widall
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PostPosted: Thu Sep 08, 2016 3:45 am    Post subject: Re: Shift rod too short? Reply with quote

I do not think the car was a auto stick. It is a swing axle and I think all auto sticks were IRS. The shift rod is about an inch short. I wonder if there are different lengths of "hockey sticks"? I have several transaxles, when I get home I will do some measuring. Thanks for the comments.
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zoobyshoe
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PostPosted: Thu Sep 08, 2016 9:47 am    Post subject: Re: Shift rod too short? Reply with quote

Here's a thread from the autostick forum that has some "unofficial" information about different shift rod lengths:

http://vwar.org/forum/index.php?topic=228.0

specifically, from the post by Achilles:

Achilles wrote:
"Observed overall length of shift rods:

'73 on T-1 manual - 43 1/2"
autostick - 43 1/8"

'68-'72 T-1 manual - 45 1/8"
autostick - 44 5/8"

Most rod measure exactly, but -
give or take 1/16" due to weld at coupler end."


So, by measuring the one you have you may be able to figure out which it is and then determine which you actually need or, at least, which might work.
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Widall
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PostPosted: Tue Mar 28, 2017 3:26 am    Post subject: Re: Shift rod too short? Reply with quote

I finally had to add 3/8" to the rod. I do not know why but it now works.
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Cusser
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PostPosted: Tue Mar 28, 2017 7:10 am    Post subject: Re: Shift rod too short? Reply with quote

Widall wrote:
I finally had to add 3/8" to the rod. I do not know why but it now works.


I know why: it was 3/8" too short !!!
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beetlenut
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PostPosted: Tue Mar 28, 2017 8:10 am    Post subject: Re: Shift rod too short? Reply with quote

Widall wrote:
I am in the process of restoring a 1968 Beetle that had no engine or transaxle when I obtained the car. I have installed a transaxle from a 1965 (I think) square back. I used new mounts which appear to be the same as the old ones that were on the square back. The problem is that when in neutral the "cup" on the shift rod in not in the center of the opening for the shift level. It is back toward the rear of the car. Consequently, I can only get reverse, second and 4th. When in any of these three gears the shift level is straight up and down. There is not enough travel to push the shift rod back far enough to access fist and third. I am at a loss of what has caused this problem or how to solve the problem. Any suggestions will be greatly appreciated. I will be out of town until next week so will not be able to answer any questions until then.


It could also be that the mounts for a square back are not meant to go into a Beetle, or are 3/8" bigger.
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