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glookabill Samba Member
Joined: October 14, 2022 Posts: 5 Location: Summerville, SC
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Posted: Tue Apr 09, 2024 12:46 am Post subject: Turn signal issue |
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I have a 1970 beetle with pre-1970 front fenders and lights. With an incandescent bulb the turn signals flash like they should and the indicator inside the car does the same. I put LED bulbs in the turn signal and on the outside it flashes as it should, but on the inside the indicator flashes one time and that's it.
You can however still hear the clicking of the turn signal. What's up with that? |
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bhartwell59 Samba Member
Joined: December 28, 2014 Posts: 815 Location: dallas, tx
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Posted: Tue Apr 09, 2024 5:17 am Post subject: Re: Turn signal issue |
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Do you have an LED compliant flasher? _________________ '74 Zambezi green Ghia vert, autostick, 103k
'87 Jeep Wrangler, 4.2, 334k |
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OldSchoolVW's Samba Member
Joined: July 03, 2020 Posts: 1027 Location: San Diego
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Posted: Tue Apr 09, 2024 6:44 am Post subject: Re: Turn signal issue |
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You'll need one of these. Contact them to determine which will work best with the LEDs you have.
https://www.ledlight.com/led-flashers.aspx _________________ Tom
"Following distance is proportional to IQ."
"If you don't do it this year, you'll be one year older when you do." Warren Miller
"But I also have to say, for the umpty-umpth time, that life isn't fair. It's just fairer than death, that's all." William Goldman
'63 Beetle Sedan
'69 Beetle Sunroof
'70 Beetle Sedan
'73 Type 3 Fastback |
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bsairhead Samba Member
Joined: October 08, 2008 Posts: 4031 Location: viroqua wi.
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Posted: Tue Apr 09, 2024 7:41 am Post subject: Re: Turn signal issue |
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Try a 50 ohm resistor in series between the flasher and dash indicator. |
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ashman40 Samba Member
Joined: February 16, 2007 Posts: 16247 Location: North Florida, USA
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Posted: Mon Apr 29, 2024 7:44 am Post subject: Re: Turn signal issue |
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Rather than retype everything, here is a recent post of mine…
ashman40 wrote: |
indianpeaksjoe wrote: |
My turn signals all work fine, they do indeed blink when they should. They are LED lights in the (corner) turn signals. Which to your point about the current draw may be my problem. |
Your EP35 flasher relay is LED compatible which is why the corner LED lamps work fine while you have the dash indicator lamp removed. The system becomes incompatible when you connect the 2W incandescent dash indicator which expects high watt bulbs in each corner... which you no longer have.
I have only come up with 2 options to get 4-corner LED turn signals to work with the stock single turn indicator lamp in the speedometer...
Option1 (easy to install) - Install a 50W LED load resistor into each side turn signal circuit (L/R). One 50W resistor on each side. These resistors do not need to be installed at the corners. You can install the resistor in the trunk where the L/R output from the turn signal switch splits into two to run to the front/rear. Just be cautious as these resistors can get VERY hot and can melt plastic. Install them somewhere that they can cool easily and will not melt anything nearby. Connect one end of the resistor to the 3-way junction where the black/green turn signal wires come together and the other end to a good ground. Do the same for the black/white wire junction. Each resistor will function like a 3rd turn signal bulb in the circuit.
Once you have the resistor installed you should be able to reconnect the dash indicator lamp and everything should work as designed.
Option 2 (more complicated with more parts needed) - This arrangement will take a few more parts and work best if you plan to replace the dash indicator lamp with a brighter lamp or an LED bulb so your entire turn signal system uses LEDs. This arrangement also allows you to switch to a variable pulse LED flasher relay which allows you to control the flash rate. You will need to buy an indicator lamp that reverses the current flow direction for the turn indicator lamp in the speedometer. You can find very small wedge LEDs that will fit inside the round opening of the speedometer bulb holder but the bulb holder will have 2 wires so you can ground one wire and have the flasher relay power the other wire when the turn signals or E-Flasher switch is ON. This turns the dash indicator into a 3rd turn signal lamp on each side. You need to also buy a motorcycle turn signal diode adapter. This 3-wire adapter allows you to have a single bulb powered by both the left and right side turn signal wires. The diode adapter prevents current from one side bleeding over to the other side. You need to splice the 2-wire side of the diode adapter into the left and right side turn signal wires. The single wire side of the diode adapter goes to power the turn indicator lamp. When you power either side turn signal circuit the dash indicator lamp will pulse along with the corner lamps. This is not the stock turn indicator behavior so if you are a purist this is likely not for you. |
_________________ AshMan40
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'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Thu May 02, 2024 4:38 am Post subject: Re: Turn signal issue |
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glookabill wrote: |
I have a 1970 beetle with pre-1970 front fenders and lights. With an incandescent bulb the turn signals flash like they should and the indicator inside the car does the same. I put LED bulbs in the turn signal and on the outside it flashes as it should, but on the inside the indicator flashes one time and that's it.
You can however still hear the clicking of the turn signal. What's up with that? |
I have the exact problem on my '71 ghia but I don't have any LED bulbs in place. When using the right turn signal, it flashes only once on the dash display though it's blinking properly outside. So I'm watching this thread if any solutions that don't involve LED bulbs. _________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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ashman40 Samba Member
Joined: February 16, 2007 Posts: 16247 Location: North Florida, USA
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Posted: Thu May 02, 2024 3:11 pm Post subject: Re: Turn signal issue |
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mg50 wrote: |
I have the exact problem on my '71 ghia but I don't have any LED bulbs in place. When using the right turn signal, it flashes only once on the dash display though it's blinking properly outside. So I'm watching this thread if any solutions that don't involve LED bulbs. |
Need more info on your bulb+flasher arrangement.
Are you running the stock VW flasher relay or an aftermarket one? What is the part# and does it have the OE terminal numbers on the flasher relay (31, 49 (+) and 49a)?
Does your flasher relay indicate the wattage requirements? Stock flasher relays often indicates 2x or 4x 21W load was expected. This means you must run at least 21W bulbs in each corner. Some have tried running 5W parking light bulbs in place of the 21W bulbs. This change in the load of the corner lamps impacts the flasher relay and the way the indicator lamp in the speedometer works.
Is your flasher relay a 3-prong or 4-prong relay with a dedicated KBL terminal for the speedometer indicator lamp? I have found the aftermarket 4-terminal flasher relays with a dedicated K1 terminal are not fit for use with the indicator lamp. Instead of using K1 move the blue/red turn indicator wire to the 49a terminal along with the black/green/white (or blue) wire.
What is the wattage of the turn indicator lamp in the speedometer? What are the wattage of the turn indicator lamps in the corners.
Stock Beetle speedometer indicator bulb is a 2W/12v bulb. Using a bulb with a high wattage for the indicator can cause issue. The 2W speedometer indicator lamp grounds thru 2x 21W corner lamps. The wattage demands of the corner lamps are 20x the wattage of the 2W speedometer indicator. This difference allows the speedometer indicator to turn ON as current flows thru the two 21W bulbs. The relatively small 2W is not enough wattage to get either of the 21W bulbs to light up even through current is flowing thru them to ground. When the wattage difference is smaller (eg. 2W LED corner lamps) then the indicator lamp may never turn ON or never turn OFF.
Look at the corner lamps as they flash. Are they all the same brightness? They should all be 21W or 25W bulbs. Make sure the front dual filament bulb is flashing the brighter 21W filament and not the dimmer 5W filament. At the rear (on a Beetle) the turn signal lamp is a single filament 21W bulb. Make sure the correct bulbs are installed in all four corners.
Check that the speedometer is wired correctly. It is a very common mistake to look at the speedometer and see a lone terminal at the very bottom. It is shared by the three indicator lamps and looks like it should be a shared ground connection. This is a mistake. The 3 indicator lamps at the bottom of the speedometer rest in an insulated holder and use a shared 12v+ connection. The wire connected to the bottom most terminals comes from the fuse box and provides a shared 12v+ while the ignition switch is ON. Each of the wires coming off each of the 3 bulb holders at the bottom run to a switched ground to turn the indicator lamp ON. The OIL lamp wire runs to a ground switch below the distributor. When oil pressure drops low (engine is OFF) the switch grounds the blue/green wire to turn the OIL lamp ON. Do your OIL and GEN lamps turn ON with the ignition before you start the engine? If not, your speedometer is likely miswired. _________________ AshMan40
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'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Thu May 02, 2024 3:28 pm Post subject: Re: Turn signal issue |
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ash man i’ll check all that and take pictures. you are a valuable resource for this forum for all things electric . please out live me. _________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Fri May 03, 2024 8:26 am Post subject: Re: Turn signal issue |
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Need more info on your bulb+flasher arrangement.
posting images
What is the wattage of the turn indicator lamp in the speedometer? What are the wattage of the turn indicator lamps in the corners.
Speedo bulbs: Pretty sure it's those tiny 12v glass base, 1.2W as in other sockets on my speedo. But I didn't pull out flasher light socket assuming it seems to be the same type of socket that holds the tiny glass-based 1.2W bulbs.
Look at the corner lamps as they flash. Are they all the same brightness? They should all be 21W or 25W bulbs.
Seem to be same brightness. Difficulty ready bulb markings, see below.
Make sure the front dual filament bulb is flashing the brighter 21W filament and not the dimmer 5W filament.
On the RF the outer element in the bulb is the one blinking. I couldn’t read markings on the bulb base.
On the LF the inner element is the one blinking. I Tried pulling this bulb to read markings but it’s too corroded to remove. Also the PO has stuck some wire piece into the socket edge to make better contact with the neg. I think I’ll need to pull the light base unit out of the car.
Check that the speedometer is wired correctly.
I’ll read through your description more carefully and try to determine. I know this is a wiring mess though things seem to be working other than the RF turn blinker not blinking in the car other than one first blink, it’s blinking properly outside on RF, though at lower blink/clicking volume.
Do your OIL and GEN lamps turn ON with the ignition before you start the engine?
Yes oil and gen lights come on as they should and go off after engine starts.
_________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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ashman40 Samba Member
Joined: February 16, 2007 Posts: 16247 Location: North Florida, USA
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Posted: Fri May 03, 2024 11:37 am Post subject: Re: Turn signal issue |
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mg50 wrote: |
Look at the corner lamps as they flash. Are they all the same brightness? They should all be 21W or 25W bulbs.
Seem to be same brightness. Difficulty ready bulb markings, see below.
Make sure the front dual filament bulb is flashing the brighter 21W filament and not the dimmer 5W filament.
On the RF the outer element in the bulb is the one blinking. I couldn’t read markings on the bulb base.
On the LF the inner element is the one blinking. I Tried pulling this bulb to read markings but it’s too corroded to remove. Also the PO has stuck some wire piece into the socket edge to make better contact with the neg. I think I’ll need to pull the light base unit out of the car. |
The two filament bulb in your front light assemblies are the parking light (5W) anbd the turn signal (21W).
Turn on your parking lights and the bulb should glow dimly. Turn on the turn signal for that side and the bulb should pulse from dim to bright. If the wires are crossed or the bulb is installed backwards you will find the bulbs are bright with the parking light on and you can barely tell when the turn signals flash ON because they will be out shone by the brighter parking lamp powered filament. This confirms your wiring or bulb are installed incorrectly.
You have an OE 4-prong flasher relay. It has a dedicated KBL terminal.
As a test, try moving the wire from the KBL terminal and temporarily connect it to the 49a terminal. Alligator clips work great here.
If doing this results in the turn indicator lamp working as expected you know the problem is with the flasher relay. If there is no change, the problem is with the wiring or the corner lamps. Maybe the turn signal switch.
Another test is to remove the #49a and the #49 wires from the flasher relay and connect the wires together. This bypasses the flasher relay. Test your turn signals. The corner lamps will not flash but they should turn ON brightly and remain ON. This confirms the wiring and the switch are working.
If this works, add the turn indicator lamp back into the mix. Connect the end of the speedomater indicator wire to the end of the 49a wire. Keep the end of the 49 wire separate. Have a helper watch the corner lamps and the speedometer indicator lamp while you simulate the flasher function. Your helper moves the turn signal switch into the right turn position while the ignition switch is ON. The indicator lamp should turn ON and remain ON. Now you touch the 49 wire to the joined 49a and speedometer indicator wires. The corner lamps should turn ON and the indicator lamp should turn OFF. Disconnect the 49 wire and the indicator lamp should turn ON while the corner lamps turn OFF. If you repeat you should see the same pattern until the turn signal switch is recentered.
Repeat the test with the turn signal switch in the left turn position.
If this doesn't work you know the problem is in the wiring/switch/bulbs and not the flasher relay since it is not connected. If it works, it suggests the flasher relay (which looks original) could be failing. Try with an aftermarket EP-35 flasher relay from your FLAPS. The EP-35 is a 3-prong LED compatible flasher relay designed to work with VW turn signals. The turn indicator lamp is connected to the 49a terminal. You may need to also pick up a terminal splitter that turns a single male terminal into 2 male terminals. _________________ AshMan40
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'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Fri May 03, 2024 2:56 pm Post subject: Re: Turn signal issue |
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You have an OE 4-prong flasher relay. It has a dedicated KBL terminal.
As a test, try moving the wire from the KBL terminal and temporarily connect it to the 49a terminal. Alligator clips work great here.
If doing this results in the turn indicator lamp working as expected you know the problem is with the flasher relay. If there is no change, the problem is with the wiring or the corner lamps. Maybe the turn signal switch.
Result: now no flashing at all.
Another test is to remove the #49a and the #49 wires from the flasher relay and connect the wires together. This bypasses the flasher relay. Test your turn signals. The corner lamps will not flash but they should turn ON brightly and remain ON. This confirms the wiring and the switch are working.
Corner lights come on but do not flash just as you indicated. LF is less bright than RF.
If this works, add the turn indicator lamp back into the mix. Connect the end of the speedomater indicator wire to the end of the 49a wire. Keep the end of the 49 wire separate. Have a helper watch the corner lamps and the speedometer indicator lamp while you simulate the flasher function. Your helper moves the turn signal switch into the right turn position while the ignition switch is ON. The indicator lamp should turn ON and remain ON.
YES it turns on.
Now you touch the 49 wire to the joined 49a and speedometer indicator wires. The corner lamps should turn ON and the indicator lamp should turn OFF.
YES it does.
Disconnect the 49 wire and the indicator lamp should turn ON while the corner lamps turn OFF.
YES it does
If you repeat you should see the same pattern until the turn signal switch is recentered.
Repeat the test with the turn signal switch in the left turn position.
YES
If this doesn't work you know the problem is in the wiring/switch/bulbs and not the flasher relay since it is not connected. If it works, it suggests the flasher relay (which looks original) could be failing. Try with an aftermarket EP-35 flasher relay from your FLAPS. The EP-35 is a 3-prong LED compatible flasher relay designed to work with VW turn signals. The turn indicator lamp is connected to the 49a terminal. You may need to also pick up a terminal splitter that turns a single male terminal into 2 male terminals.
Yes, test seems to indicate I'll try a new flasher if I’m understanding correctly? Might need some help on where the wires go on a FLAP 3 3 prong when I had a marked 4 prong. And might as well get a new bulb for RF.
Thanks _________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Sat May 04, 2024 3:16 pm Post subject: Re: Turn signal issue |
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Hey Ashman40, can you look at my diagram and tell me where the wires go converting from the stock 4 post flasher to the ep35 type 3 post? BTW, in my case none of my bulbs are LED but assuming this flasher works also with regular bulbs?
_________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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ashman40 Samba Member
Joined: February 16, 2007 Posts: 16247 Location: North Florida, USA
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Posted: Sun May 05, 2024 3:02 am Post subject: Re: Turn signal issue |
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The flasher relay in your pic isn’t marked “EP35” anywhere. I’ve not tested the CF14 flasher relay so can’t say for certain if it can be used as a replacement, or not.
The labels that are associated with the stock flasher relay and the EP35 terminal are as follows:
31 = - (ground)
49 = + (power from fuse)
49a = L (output to corner lamps)
Move the KBL (speedometer indicator) wire to the 49a terminal along with the blue wire already there. _________________ AshMan40
---------------------------
'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Sun May 05, 2024 3:42 am Post subject: Re: Turn signal issue |
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ashman40 wrote: |
The flasher relay in your pic isn’t marked “EP35” anywhere. I’ve not tested the CF14 flasher relay so can’t say for certain if it can be used as a replacement, or not.
The labels that are associated with the stock flasher relay and the EP35 terminal are as follows:
31 = - (ground)
49 = + (power from fuse)
49a = L (output to corner lamps)
Move the KBL (speedometer indicator) wire to the 49a terminal along with the blue wire already there. |
Picking up this one today at FLAPS:
_________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Sun May 05, 2024 11:58 am Post subject: Re: Turn signal issue |
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ashman40 wrote: |
The flasher relay in your pic isn’t marked “EP35” anywhere. I’ve not tested the CF14 flasher relay so can’t say for certain if it can be used as a replacement, or not.
The labels that are associated with the stock flasher relay and the EP35 terminal are as follows:
31 = - (ground)
49 = + (power from fuse)
49a = L (output to corner lamps)
Move the KBL (speedometer indicator) wire to the 49a terminal along with the blue wire already there. |
Problem solved with new EP35 flasher wired as recommended. All outside blinkers and dash lights working as they should. Thanks for the troubleshooting sequence. _________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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ashman40 Samba Member
Joined: February 16, 2007 Posts: 16247 Location: North Florida, USA
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Posted: Tue May 07, 2024 10:52 am Post subject: Re: Turn signal issue |
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Good job isolating to narrow down where your problem is located.
I would suggest you look closer at why the L and R front turn signals are not the same brightness?? Could be a bulb going bad or a bad ground on one side? Or it could be something physical like a rusty reflector. _________________ AshMan40
---------------------------
'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
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mg50 Samba Member
Joined: August 30, 2022 Posts: 740 Location: Southeast
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Posted: Tue May 07, 2024 11:10 am Post subject: Re: Turn signal issue |
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ashman40 wrote: |
Good job isolating to narrow down where your problem is located.
I would suggest you look closer at why the L and R front turn signals are not the same brightness?? Could be a bulb going bad or a bad ground on one side? Or it could be something physical like a rusty reflector. |
Thanks. I cleaned up the socket area and put in a new RF bulb and both are now same brightness.
An alternator problem has now cropped up. Would the wiring at the flasher or speedo affect the alternator? I'm placing that question in the Ghia forum to move off this thread's original intent. _________________ 1971 Super Beetle & 1971 Karmann Ghia
engine rebuild: https://www.thesamba.com/vw/forum/viewtopic.php?t=775424&highlight= |
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