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DuncanS Samba Member
Joined: October 17, 2013 Posts: 4583 Location: New Hampshire
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Posted: Thu Nov 02, 2023 3:40 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| Abscate wrote: |
| You can also use those rolling tests with windows up/ down to kill the myth that AC uses less fuel than open windows, too, at any speed off track |
How can you prove that? In one case the engine is pulling an extra 5 hp. When does heat generation and other resistance loads with the engine running come in? To get a decent test for that, I think you would need to find a long constant grade hill and coast down it with different starting speeds and record speeds with windows open and closed and make many runs. That will tell you what the rolling friction and aerodynamic fuel requirements are at a given speed. Then convert that to level engine on power requirements.
Duncan |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24279 Location: NYC/Upstate/ROW
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Posted: Fri Nov 03, 2023 3:47 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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You measure the power to maintain speed at 60 mph by coasting down from 65 to 55 and counting the seconds with windows open and windows closed, in neutral. Flat is best but if you back and do the test on the same piece of road thatโs fairly flat it will work
That tells you the power lost to open windows. It will be really hard to measure the difference
Then compare it to the power of the AC compressor which will be about 3.7 kWatts
Power lost by air resistance is (M/2T) *(110^2-90^2) in Watts
M Car mass in kilograms
V Velocity in meters per second....65 mph is 110 km/hr, 55 is 90 km/hr
t is coast Time from 65 to 55 _________________ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐ ๐ ๐ |
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DuncanS Samba Member
Joined: October 17, 2013 Posts: 4583 Location: New Hampshire
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Posted: Fri Nov 03, 2023 8:08 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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Thanks Abscate. I get that except you are not measuring the power delta between 65 and 65 which is what we drive at. Measuring a degrading resistance from 60 to 55 doesn't seem like it produces a realistic drag coefficient to get meaningful results.
Here's shat I would propose. Do you realize how close the S is to the W on the keyboard? If you miss just a little, the entire paragraph become irrelevant as the reader struggles with a random expletive tossed in.
Find a hill a mile long with a decent grade. Power into the top of the hill and shift into neutral. On the first run all you care about is the speed the car will maintain for the bottom half. Then go back and enter the hill at that speed and watch the speedo all the way down. Take an average and do it again with the entry speed at the average. By now, with luck we have a hill which will give us an average coasting speed of 65. Do two or three with the windows open and two or three with the windows closed. Time the runs and note the drop in speed with the windows open.
Now I think we have data which can show the A/C--windows open results. But why do we care? Dave K loves his A/C and uses it. I wish I had one, but don't and use the open window method which doesn't work in the southern part of the country. Better yet, tow the vehicle with a strain gauge at the speed you want.
If we were given the challenge of designing a brand new eT3 from scratch--carbon fiber body and so on, then we need to know this information to design an appropriate power system and storage capability. Otherwise, isn't this kinna like knowing how many gallons of water it takes to flush a toilet? City sanitary engineers and toilet manufacturers need to know that, but do we?
Duncan P. S. I know my toilet usage and 3.14159265. What useless junk when I should have stuffed a poem in there instead. |
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yabert Samba Member
Joined: August 12, 2019 Posts: 152 Location: Quรฉbec
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Posted: Sun Nov 05, 2023 6:02 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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Hey guys, the beauty with the Vanabolt is I can set the cruise control at 110 km/h, take note of the instant power shown in the cluster (blue arrow), drop down the windows, take note of the power et voilร
But hey, it's freezing temperatures here, so you will have your answer next summer
Not the Vanabolt cluster _________________ My 360 volts Vanabolt: https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight= |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24279 Location: NYC/Upstate/ROW
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Posted: Mon Nov 06, 2023 3:00 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| Quote: |
| Here's shat I would propose. Do you realize how close the S is to the W on the keyboard? If you miss just a little, the entire paragraph become irrelevant as the reader struggles with a random expletive tossed in. |
Do the same test starting at 70 and coast down to 60 to approximate the 65 mph number. You will slightly underestimate the drag effect as itโs non-linear, but the error will be comparable to the timing error in the measurement so the result wonโt be impacted meaningfully
A small change in grade will impact the result so itโs best to do it on the same piece of road, same day/climate
3.2 miles per kW for a big T3 Bus is excellent, btw. Wanker Elon is the gold standard and gets about 4 miles per kWh on his ugly streamlined , useless for carrying anything Tosser _________________ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐ ๐ ๐ |
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yabert Samba Member
Joined: August 12, 2019 Posts: 152 Location: Quรฉbec
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Posted: Mon Nov 06, 2023 8:34 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| Abscate wrote: |
| 3.2 miles per kW for a big T3 Bus is excellent |
3.2 miles/kWh is excellent for the Chevy Bolt with only 636 miles on this cluster image.
As repeat many time on this thread, my big T3 Vanabolt use around 25 kWh/100 km, so around 2.5 miles / kWh. _________________ My 360 volts Vanabolt: https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight= |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24279 Location: NYC/Upstate/ROW
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Posted: Mon Nov 06, 2023 10:04 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| yabert wrote: |
| Abscate wrote: |
| 3.2 miles per kW for a big T3 Bus is excellent |
3.2 miles/kWh is excellent for the Chevy Bolt with only 636 miles on this cluster image.
As repeat many time on this thread, my big T3 Vanabolt use around 25 kWh/100 km, so around 2.5 miles / kWh. |
Ah, still respectable! _________________ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐ ๐ ๐ |
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poppiejag Samba Member
Joined: October 31, 2023 Posts: 15 Location: Edmonton, Canada
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Posted: Wed Nov 08, 2023 9:52 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| yabert wrote: |
| my big T3 Vanabolt use around 25 kWh/100 km, so around 2.5 miles / kWh. |
Yes, 25 kWh/100 km is indeed excellent. A new Volvo XC 40 I rented this summer in Sweden used about 20kW/100km for a far smaller frontal area car (but likely at least as heavy as your electric T3). That was driving mostly 110km/h on highways.
A friend converted a T2 westy to electric about 15 years ago with the type of aftermarket components available then - brushed motor, ampzilla controller, lots of chevy bolt / volt (early version) A123 LiFePO4 batteries. His conversion used 40kWh/100km, and was quite slow. He got tired of that and moved the components to a lighter, smaller baja bug.
It would be interesting to see the kW measurements your vanabolt gets when driving steady 30, 50, 70, 90, 110 km/h, and see if those are close to the drag kW numbers I computed for my T3 Westy long ago (in a previous post).
Martin and 1.9TD Westy Poppie |
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Abscate Samba Member
Joined: October 05, 2014 Posts: 24279 Location: NYC/Upstate/ROW
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Posted: Thu Nov 09, 2023 4:35 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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Even at my crazy expensive electric rates of 25 cents per kWh..
20 kWh per 100 km works out to only 10 cents per mile, at our $3 US per gallon itโs 15 cents per mile
Hydro power and Canadian gas prices makes the difference much greater in favour of EV Bus _________________ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐บ๐ธ ๐ ๐ ๐ |
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yabert Samba Member
Joined: August 12, 2019 Posts: 152 Location: Quรฉbec
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Posted: Wed Nov 22, 2023 8:18 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| poppiejag wrote: |
| It would be interesting to see the kW measurements your vanabolt gets when driving steady 30, 50, 70, 90, 110 km/h |
Well, yes and no... mostly no in fact.
The kW measurement is highly variable and the speed is only one part of the equation.
Air temperature, wind, rain, snow, grade, traffic in front of the van, battery heater, cabin heater and others parameters have a big influence on consumption.
One funny example, yesterday I towed a 1400 lbs trailers at sub freezing temperature on the highway. Consumption? 40 kWh/100km
The average consumption is more interesting. I would say that at low speed (50-60 km/h) the average can be 10-12 kWh/100km and at high speed (90-105 km/h) the average is 25-30 kWh/100km.
This roughly give me an annual average consumption of 25 kWh/100km. _________________ My 360 volts Vanabolt: https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight= |
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poppiejag Samba Member
Joined: October 31, 2023 Posts: 15 Location: Edmonton, Canada
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Posted: Tue Dec 19, 2023 11:10 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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Yes, mpg l/100km figures from daily driving are hard to interpret.
The figures I posted somewhere earlier in the thread were from 5 repeated deacceleration tests on a flat road.
Here are calculated rolling and air drag in kW at different speeds.
PaRoll is an unloaded bus m = 1500kg, PbRoll is a heavy vehicle 2300kg.
PvAir = vanagon. PwAir is the US westy with the inefficient luggage tray. (Later Euro westies had an aerodynamic molding instead of the luggage rack)
PbuzzAir = id.buzz
Ptotal = Proll+Pair is the power the engine needs to produce for constant speed on the flat road. Driving 100km/h in my relatively light '82 Westy is 6.13 + 22.85 = 29kW
v (km/h) PaRoll PvAir PwAir PbuzzAir Pbroll
20.00 1.23 0.15 0.18 0.10 1.88
40.00 2.45 1.20 1.44 0.78 3.76
60.00 3.68 4.04 4.85 2.62 5.64
80.00 4.91 9.58 11.49 6.20 7.52
100.00 6.13 18.71 22.45 12.12 9.40
120.00 7.36 32.33 38.79 20.94 11.28
140.00 8.58 51.33 61.60 33.25 13.16 |
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poppiejag Samba Member
Joined: October 31, 2023 Posts: 15 Location: Edmonton, Canada
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daklein Samba Member
Joined: May 11, 2024 Posts: 1 Location: MI
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Posted: Sat May 11, 2024 9:28 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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Holy Awesome! Thanks for sharing! If you road trip through Michigan again, unlimited free solar power and boondock camping or spare room is available here.
Nice, GM did the battery pack recall for you on a salvaged car, wow! Congrats!
I found your van thread from mention of running your house off the van battery, very nice also.
Hartland, MI 48353 Dale |
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campism Samba Member
Joined: September 07, 2007 Posts: 4704 Location: Richmond VA
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Posted: Sat May 11, 2024 6:42 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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Welcome! _________________ '87 Westy in Wolfram Grey Metallic, tragically crushed by a falling hickory tree in my own driveway and now gone, leaving me Vanagonless and with no plans to replace it, alas. |
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yabert Samba Member
Joined: August 12, 2019 Posts: 152 Location: Quรฉbec
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Posted: Mon Jun 24, 2024 12:31 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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The Vanabolt is on the road since 5 years now.
Still working well.
Still water ingress everywhere despite repairs + 3M stuff
We still like it. It's roomy. It cost nothing to drive... but man, water ingress, rust and road noise/wind noise will end the love story sooner than expected. _________________ My 360 volts Vanabolt: https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight= |
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fxr Samba Member

Joined: December 07, 2014 Posts: 2671 Location: Bay area CA
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Posted: Mon Jun 24, 2024 1:02 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| yabert wrote: |
The Vanabolt is on the road since 5 years now.
Still working well. |
Delighted to hear it!
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Still water ingress everywhere despite repairs + 3M stuff
We still like it. It's roomy. It cost nothing to drive... but man, water ingress, rust and road noise/wind noise will end the love story sooner than expected. |
How are you getting free electricity? _________________ Jim Crowther
1984 1.9l EJ22 Westy Wolfsburg Edition
Vespa GTS 300 |
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boxer74 Samba Member

Joined: July 03, 2011 Posts: 862 Location: Ontario, Canada
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Posted: Mon Jun 24, 2024 1:50 pm Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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Wow, not sure how I missed this thread.
Great job with this build!
Don't let rust kill this thing! _________________ 74 Super
84 Westy |
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yabert Samba Member
Joined: August 12, 2019 Posts: 152 Location: Quรฉbec
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Posted: Tue Jun 25, 2024 6:07 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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| fxr wrote: |
| How are you getting free electricity? |
I have solar panels on the house
More realistically, I should have write: It cost almost nothing to drive.
Around 2$ per 100 km. _________________ My 360 volts Vanabolt: https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight= |
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yabert Samba Member
Joined: August 12, 2019 Posts: 152 Location: Quรฉbec
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yabert Samba Member
Joined: August 12, 2019 Posts: 152 Location: Quรฉbec
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Posted: Tue Dec 17, 2024 11:47 am Post subject: Re: Vanagon 100% electric with Chevy Bolt drivetrain |
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130 000 km and the CV joints ask for replacement.
Clearly they asked. I what amazed by the important noise generated by those CV joint compare to the little 1/16'' grooves I found on the central part of the joint. Even the balls was in perfect shape.
The used CV joint was those coming with the van 6 years ago that I modify with custom shaft for the conversion.
I hope the new one will last long time as they still have to pass 2520 Nm (1857 lbs-ft) of torque many time each day.
It's just too fun to floor an EV
_________________ My 360 volts Vanabolt: https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight= |
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