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Car Craft Kit 1956cc Cruiser Style Motor
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BoneStorm-zZ
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PostPosted: Sat Apr 05, 2025 3:08 am    Post subject: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

I've been looking at the Car Craft "Super Deluxe Big Motor Complete Longblock" Kit.

What I want is a motor that can cruise up and down California and dare I say across the United States.

I have a 71' Std Beetle and plan to use this Kit Motor with a stock trans (AH code) until I can save my own funds for a Benco rebuilt trans (3.8Cool in the near future.

My questions:

With 40x35 heads, 76mm Crank, 90.5 Pistons, (the kit),

What Cam can I use to have a good low/mid end, while still being able to take advantage of highway speeds and not have to worry about hills/mountain roads?

A cam that allows me to utilize the kit to its potential. 2-5k powerband.

1) My bet is on the W110 they supply. Or should I find something else? How can I figure out what cam works well for me?

Web119 vs Web163?? Similair cams?? 1.1? 1.25?? How do I make use of the specs on cams for a cruising motor that does well in city traffic? ITS KEEPING ME AWAKE AT NIGHT.

2) is there any thing I should be weary of in this Kit for my needs?

3) Is it possible to have a good idle/peppy driver that stays cool with what's in this Kit?

And unfortunately, after hours every morning reading through forum posts and not finding good answers, I'd like to ask for help. PLEASE.

I don't need high end RPM, if I wanted to impress people, I'd just put a stinger on for the weekend and go "nuts". People at in-n-out wouldn't know the difference or probably care.

I want this engine to last a long time.

Everything else:

Some 40IDFs, 91 octane fuel, 8.5:1 CR, full flow with fan, dizzy (idk yet, I'll keep researching), A pistons, 5.4 rods (I Beam), 1.5quart sump, 1.5" merged exhaust, doghouse old school style (for linkage clearance), squaretop fuel pump (Sparxwerks), ignition( I'll figure it out), 60amp alternator (for tunes eventually).

Any recommendations/criticisms are welcome. Im new to bugs but damn it do I love these things. Thank-you!

-Nate
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PostPosted: Sat Apr 05, 2025 8:14 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

I would look at any of the cams designed to run with larger ratio rockers. Moving the adjuster to the pushrod side has some nice reliability advantages. Not having 90% of the lift coming from the cam itself is a better way to go.

For example:
https://www.cbperformance.com/category-s/194.htm
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PostPosted: Sat Apr 05, 2025 8:22 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

Not knowing the quality of parts supplied in that kit, I would recommend you look at the CB Builder's Choice kit. I've built a few of them and the 2017 is a nice small stroker that has plenty of power and longevity.

https://www.cbperformance.com/product-p/1182.htm

You can discuss the cam with the staff there and they can swap out a different one to fit your needs.

How it comes
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Long block
Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Sat Apr 05, 2025 9:21 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

I never liked those builder kits. They all have something you don´t want.
IF it has to be a kit I agree on the CB kits to be the best, by far actually.

Now, youre new to ACVW. I am fully aware that there is joy in building yourself. but you might want to consider having the longblock built by someone who knows what he´s doing and are not just slapping parts together. THere are so many pitfalls for a beginner that the fee for getting a long block built can be money very well spent.
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PostPosted: Sat Apr 05, 2025 12:15 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

jpaull wrote:
I would look at any of the cams designed to run with larger ratio rockers. Moving the adjuster to the pushrod side has some nice reliability advantages. Not having 90% of the lift coming from the cam itself is a better way to go.

For example:
https://www.cbperformance.com/category-s/194.htm


- The Valves are 40x35. That would mean I can use a milder cam, (even a stock cam maybe?) with say 1.4 rockers to increase the torque on the low end up into the mid range?

~.300 x 1.4 = ~.420 lift?

How much lift is too much lift? How can I factor in my duration to not run into too much over lap at say 3-4k RPM? Or are the cams designed that way? Does duration change with different rockers?

Im a noob, these kinds of questions are constant for me. Day and night. It's driving me insane.

1.4 rockers with Dual springs? Solid shafts, for sure I think. No Scat shafts, I hear.

A low valve lift cam with longer than stock duration BUT use 1.4 rockers to make it easier on the valve train? Is it possible to find a cam that increases powerband from 1-5k using this approach?
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BoneStorm-zZ
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PostPosted: Sat Apr 05, 2025 12:34 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

Alstrup wrote:
I never liked those builder kits. They all have something you don´t want.
IF it has to be a kit I agree on the CB kits to be the best, by far actually.

Now, youre new to ACVW. I am fully aware that there is joy in building yourself. but you might want to consider having the longblock built by someone who knows what he´s doing and are not just slapping parts together. THere are so many pitfalls for a beginner that the fee for getting a long block built can be money very well spent.


- Dude, I agree. After rebuilding my 1600 (a few times cause 'DURR'), a lot of the crap in kits just feels....gross. I mean the quality even in weight of things like springs or nuts/washers is concerning.

The problem is, I don't have any friends. I don't know anyone who knows VW and I don't have the time to go out and find help. It's taken me a YEAR to refresh my bug.

Disk Brakes, Electricity issues, rebuild my 1600, remove/refresh my trans, new master cylinder, new gas gauge, refresh speedo (Thanks SpeedoKing, it's bitchin'), Throttle bushings for my 34pict3 (Volkzbitz, dude), new fuel pump (Sparxwerks!), buff-polish-wax my exterior (BY HAND).

I'm a cheap S.O.B., MikeFnGarage on Youtube recommended Car Craft for their quality and low prices. I'm a sucker for his builds. And I'm a sucker for cruising in a classic.

I do want to do it my self. I have to. I need to. I'm a machinist by trade, tolerances and expensive equipment is what I do for a living. I just need to know how to make it run properly. Gah!!

Anyway, thanks alstrup. You're a legend dude, I read your comments all the time.

-Nate
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BoneStorm-zZ
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PostPosted: Sat Apr 05, 2025 12:57 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

Glenn wrote:
Not knowing the quality of parts supplied in that kit, I would recommend you look at the CB Builder's Choice kit. I've built a few of them and the 2017 is a nice small stroker that has plenty of power and longevity.

https://www.cbperformance.com/product-p/1182.htm

You can discuss the cam with the staff there and they can swap out a different one to fit your needs.

How it comes
Image may have been reduced in size. Click image to view fullscreen.


Long block
Image may have been reduced in size. Click image to view fullscreen.


-Glenn! Dude I'm a huge fan of yours. Thank you for reading!

My issue with these long block builds are cost and not being able to do it my self. It's one of the reasons I bought a bug in the first place "You can do it all yourself!" Which is totally not true lol

I would build it out of used German Parts but for the last few months(?) I can't even find a good case. I've emailed dudes in the classifieds and they don't have any or they recommend I don't use their cases for a performance build (i know!)

Then the issue of machining heads and cases for clearancing becomes a factor. I don't have friends and I don't have the equipment. I'm thinking of hanging out with @mcdragracer and asking to work for him at his shop for free just to get some dual carbs!

Samba forums say just buy a new one for such an important piece of the puzzle and I agree. I'm just having trouble with choosing a cam so I can sleep at night.


Image may have been reduced in size. Click image to view fullscreen.



Image may have been reduced in size. Click image to view fullscreen.


This is Waterbury. Thought I'd introduce you to her.

-Nate
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PostPosted: Sat Apr 05, 2025 1:11 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

BoneStorm-zZ wrote:
My issue with these long block builds are cost and not being able to do it my self. It's one of the reasons I bought a bug in the first place "You can do it all yourself!" Which is totally not true lol
-Nate

The CB kit is fully machined, while not quite "just bolt it together", you don't need a lot of specialty tools.

Their kits are well engineered and the parts all work together. You do need to clean everything, measure the important items and a torque wrench.

The long block you see in my picture is everything that comes with the kit. New magnesium case already machined, the heads are machined and the cam is clearanced for a stroker.

You do need to add tins, exhaust, carbs, alternator and ignition.

While not always true, but buying from a quality vendor usually means better quality parts. If there's a huge difference in price, then either you are getting less parts or less quality.

It's your money and your budget.
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PostPosted: Sat Apr 05, 2025 2:07 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

The CarCraft kit will be mostly all AA parts.
The heads will most likely be 40x35 aa500. They will need work to be even equivalent to decent stock valve heads. They are just stock port castings with big valves tossed in. The heads will be the limiting factor of the whole thing.

Brian
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PostPosted: Sat Apr 05, 2025 2:37 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

Brian_e wrote:
The CarCraft kit will be mostly all AA parts.
The heads will most likely be 40x35 aa500. They will need work to be even equivalent to decent stock valve heads. They are just stock port castings with big valves tossed in. The heads will be the limiting factor of the whole thing.

Brian


Hi, Brian! Glad you chimed in.

Would the appropriate response be to ask CarCraft if they provide head porting? Or if they would match port to manifolds? I'm not very fluent in speaking 'engine build'.

By limiting factor do you mean porting the inside of the intakes and porting the inside of the exhausts? I've seen it mentioned in performance build videos/here on forums. I appreciate the help!

- Nate
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PostPosted: Sat Apr 05, 2025 4:04 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

The only heads that you can get off the shelf that are ready to rock and great are Tims, or CNC CB heads. Most all the others still need at least blending work, full port work, or they are way too big.

Remember, the power is in the heads. Correctly sized, and prepped heads will make a huge difference on most any engine.

Brian
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PostPosted: Sat Apr 05, 2025 9:58 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

Brian_e wrote:
The only heads that you can get off the shelf that are ready to rock and great are Tims, or CNC CB heads. Most all the others still need at least blending work, full port work, or they are way too big.

Remember, the power is in the heads. Correctly sized, and prepped heads will make a huge difference on most any engine.

Brian


Reading points made by each poster so far has given me some great food for thought. I actually feel alot better about this.

Time to make some phone calls, and do some more homework. Thanks, Brian.

-Nate

-
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PostPosted: Sat Apr 05, 2025 11:15 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

You cannot go wrong with Steve or Greg Tims doing your heads. They also will do complete engines, and offer engine kits for you to build with their hand ported heads.

https://www.performanceworkshop.net/
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PostPosted: Sun Apr 06, 2025 12:18 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

The way I tend to see it......
These days, since good heads and cheap cranks currently exist
Is if you want to use "stock size" intake and exhaust systems then go with 74x90.5 which is 1904cc MAX
Lightly ported or Super stock heads with 37x32 valves and web 218 cam if you really want to do it right.
It won't be impressive on paper but will go together easy, no major porting or case clearance needed, just some cylinder shims, and don't worry it will still fit in the car just fine.
40idfs or 36idfs or 36 drla or maybe 40drla
1 3/8, or longer tube 1 1/2 exhaust system
Can drive like stock, won't need a leg killing clutch to hold it.


If you want to step up to 40x35.5 big valve heads and larger carbs and larger exhaust systems then go 78 stroke and thickwall 92 cylinders AT LEAST
So you can make more full use of the larger carbs and exhaust system and heads, that all go together.
It's just it all has to work together to work. You make one thing bigger, then everything else needs to be bigger too to match.


unless you want to build an engine with a RPM range that is a lot higher or lower than usual, then things can be a lot more varied and make sense.
But usually these engines spend the majority of time between 2600 and 3700 rpm, that's just how they are geared and what they are designed for.
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PostPosted: Sun Apr 06, 2025 2:01 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

74 Thing wrote:
You cannot go wrong with Steve or Greg Tims doing your heads. They also will do complete engines, and offer engine kits for you to build with their hand ported heads.

https://www.performanceworkshop.net/


Thank you, Thing! I've been going down a rabbit hole of reviews for their work and what throat diameter ratio has to do with displacement and cams. Much appreciated!

- Nate
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PostPosted: Sun Apr 06, 2025 2:28 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

modok wrote:
The way I tend to see it......
These days, since good heads and cheap cranks currently exist
Is if you want to use "stock size" intake and exhaust systems then go with 74x90.5 which is 1904cc MAX
Lightly ported or Super stock heads with 37x32 valves and web 218 cam if you really want to do it right.
It won't be impressive on paper but will go together easy, no major porting or case clearance needed, just some cylinder shims, and don't worry it will still fit in the car just fine.
40idfs or 36idfs or 36 drla or maybe 40drla
1 3/8, or longer tube 1 1/2 exhaust system
Can drive like stock, won't need a leg killing clutch to hold it.


If you want to step up to 40x35.5 big valve heads and larger carbs and larger exhaust systems then go 78 stroke and thickwall 92 cylinders AT LEAST
So you can make more full use of the larger carbs and exhaust system and heads, that all go together.
It's just it all has to work together to work. You make one thing bigger, then everything else needs to be bigger too to match.


unless you want to build an engine with a RPM range that is a lot higher or lower than usual, then things can be a lot more varied and make sense.
But usually these engines spend the majority of time between 2600 and 3700 rpm, that's just how they are geared and what they are designed for.


Holy crap, it's modok.

I just spent the last 2 1/2 hours reading through topics of utilizing CFM through ported heads. You and a dude named "ralf" were helping a guy out with his van.

And you guys are completely right. Holy F-...orum topic.

I have an idea. Hear me out, 'Modi'. Use these kits for the bare essentials (rods, cranks, pistons, shims, hardware, etc) and specify ported heads that utilize a throat to volume ratio adequate enough for my build.

We're ditching the 1956cc kit.

We're gonna take a look at alstrups dyno sheets, figure out how much throat to valve ratio is adequate for MAX 37x32 heads. Which heads? Idk yet. Definitely a 3 angle valve job. Maybe a stock size head could be cheaper? I dunno yet.

1904, MAX. You're right.

As for the cam? I like the idea of using 1.4 rockers to ease up on the valvetrain. This bug will be driven for long periods of time. Hours at a time. In LA terms, that's just a few miles Cool

Scat C20, .352L/277D w/1.1 ~ .446L w/1.4
W-90, .327L/265D w/1.1 ~ .415L w/1.4

Lash caps, and I'm thinking single HD springs, solid shaft. Zero out the valve lash. Chromoly rods, something tough. Etc.

All that's left is understanding volumetric efficiency of valve sizes with a desired CR of MAX 9:1. Figuring out how to determine proper throat to valve ratio and how it works with carburetors. Cause I have no idea what that means. Or if it even makes sense?

Modok, you're a legend. Thank you for reading this and giving input.

https://www.thesamba.com/vw/forum/viewtopic.php?t=601678

Legendary Thread there
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PostPosted: Sun Apr 06, 2025 3:13 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

HAHA! Glad you can get a kick out of it.
I learned a few things since then, but just a little
I miss ralf, brother from another mother in the Philippines, hope he's well
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PostPosted: Sun Apr 06, 2025 3:37 am    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

far as throat VS valve size to venturi size, there is not one exact answer
but this was a suggestion from the superflow flowbench manual, which certainly would be a good guideline.
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PostPosted: Tue May 06, 2025 1:58 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

I used to be in your shoes maybe 40 years ago when all we had were magazine ads and articles to go on. I learned what is still true today is that kits can be a great start to the learning process because a lot of the guess work has been eliminated as part of the combo they are selling. The biggest difference is the quality of parts each vendor has access to put together the kit. As others have mentioned you may get all AA parts or all Empi parts, all SCAT or CB. You will get what you pay for. Don't forget that. Top down are SCAT, CB, EMPI then AA. The cams that come in any of the kits are matched to the heads and within your range of performance. CB by far has done the most part matching to come up with an easy assembly and a ballpark HP number if you use their kits parts as listed. It can't get any easier than that. Other vendors might put a package together but don't tell you what to expect from it like CB does.
I am currently working with vendors to get my engine/parts business up and running but I am not ready for customers yet or I would help you out with more kit specifics. I think the W110 is great. It's actually the most popular VW cam ever made. Oh and your comment about SCAT Rockers or shafts. I am not sure what you have heard but for the money they are probably the best .765" rockers out there. I use them in race engines int he desert where they get abused and look brand new when they come out.
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PostPosted: Tue May 06, 2025 2:15 pm    Post subject: Re: Car Craft Kit 1956cc Cruiser Style Motor Reply with quote

You need to figure out what you want to pay for this thing first.
Then decide if you want a new case or send one out to be machined.

If its a new case, you might as well just build something big, cause it all fits just fine in a new machined aluminum case, and most all the parts are very similar in price.

If you are reusing your case, you are a little more limited.

Next you need to figure out if you want stock heater boxes, or ditch them and run a diesel heater, or nothing at all. Stock heater boxes will be the deciding factor on how big you can go.

After that, you need to decide on the RPM range you plan to use this engine in. That will help you decide on the heads and cam.

Last, what kind of driving are you planning to do? Hot rod around town, light to light, or jump on the freeway, and drive to Vegas from LA?

Brian
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