Hello! Log in or Register   |  Help  |  Donate  |  Buy Shirts See all banner ads | Advertise on TheSamba.com  
TheSamba.com
 
Checking Endplay
Page: 1, 2  Next
Forum Index -> Kit Car/Fiberglass Buggy/356 Replica Share: Facebook Twitter
Reply to topic
Print View
Quick sort: Show newest posts on top | Show oldest posts on top View previous topic :: View next topic  
Author Message
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Tue Apr 29, 2025 7:12 am    Post subject: Checking Endplay Reply with quote

I have a motor that I want to rebuild. The PO said it was built to a 1641. I started to take it apart, Then I thought I should check the endplay. From the fly wheel, I tried to move it back and forth. It wouldn't budge. One way or the other. looking into it further, took the fly wheel off and found that there were only two shims behind the crank and the were both .001 of an inch, to a total of 2 thousands. Are there supposed to be 3 shims? With end result being from 3 to 4 thousands to be an acceptable range? If its to tight, could that be a problem? It turns ok when I turn on the pully clock wise. To those in the know, Why is the endplay so tight? Thanks all
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
halfassleatherworks
Samba Member


Joined: December 09, 2018
Posts: 770
Location: Reno NV
halfassleatherworks is offline 

PostPosted: Tue Apr 29, 2025 8:16 am    Post subject: Re: Checking Endplay Reply with quote

Put the flywheel back on and take a reading. then make up a shim pack with three shims, your reading minus .004 for pack total. if your gage is reading right you have .023 thou, 23 thou not 2. thou is the 3 digit. . tenth, hundredth, thousandth,
Back to top
View user's profile Send private message Send e-mail Facebook Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Tue Apr 29, 2025 8:40 am    Post subject: Re: Checking Endplay Reply with quote

Thank you halfassleatherworks will take heath. But isn't it supposed move, even a few thousands?....If its too tight, could that be a problem?... Perhaps a bearing issue, or the crank?.......
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
halfassleatherworks
Samba Member


Joined: December 09, 2018
Posts: 770
Location: Reno NV
halfassleatherworks is offline 

PostPosted: Tue Apr 29, 2025 8:48 am    Post subject: Re: Checking Endplay Reply with quote

your 2 shims at .023 are to thick, as I said remove all shims put the flywheel on and check, if you don't have any play with shims out you have a problem.
Back to top
View user's profile Send private message Send e-mail Facebook Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Tue Apr 29, 2025 9:18 am    Post subject: Re: Checking Endplay Reply with quote

halfassleatherworks.. I'll check, but I believe this might an issue. So if that is the case, what kind of problems will I run into?
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
oprn
Samba Member


Joined: November 13, 2016
Posts: 14574
Location: Western Canada
oprn is offline 

PostPosted: Tue Apr 29, 2025 2:37 pm    Post subject: Re: Checking Endplay Reply with quote

The number of shims is immaterial (one shim, five shims)as long as the end play is correct when you are done. A combination of three shims just happens to work out in most cases due to the thicknesses they come in.
_________________
Our cars get old, we get old but driving an old VW never gets old!
Back to top
View user's profile Send private message Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Wed Apr 30, 2025 7:06 am    Post subject: Re: Checking Endplay Reply with quote

W Wink ill post on my findings, a soon as I'm able. Thank you all for your responses.... Wink
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
tpinthepack
Samba Member


Joined: July 11, 2004
Posts: 845
Location: clearwater,florida
tpinthepack is offline 

PostPosted: Thu May 01, 2025 4:06 am    Post subject: Re: Checking Endplay Reply with quote

I was taught years ago to install 2 shims at first without the flywheel seal, take the measurement, then use math to determine the size of the 3rd shim needed. I have a good supply of shims on hand and never have an issue getting this correct. I agree 1 or 2 does not matter, but the method that I use makes is very simple. I use a magnetic dial indicator, and a standard micrometer on the shim not the Vernier caliper, but it should be fine.
Good luck.
_________________
TP in the Pack (I am a cyclist)
1968 Manx N.O.S. w/ Barrett Chassis
1960 Single Cab 1914 w/ 40 DLRA's
1990 Vanagon DOKA
1972 Super Beetle
1979 Super Beetle Convertible
2011 Porsche Cayenne
Back to top
View user's profile Send private message Send e-mail Facebook Twitter Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Thu May 01, 2025 5:18 am    Post subject: Re: Checking Endplay Reply with quote

tpinthepack... Thanks. Its taking a bit to get in the garage to work on my engine . I 've read on some of the forums, and they insist you need the three shims. once again I will post my findings, and hope all this information will help others as well...
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Thu May 01, 2025 1:15 pm    Post subject: Re: Checking Endplay Reply with quote

Having a hard time posting pictures. I set the dial indicator to where I thought it should be. Up against the fly wheel. No shims. Moving the fly wheel back and forth with assist of two large screw drivers, gently moving them of course. It just barely moved perhaps 0.001 either way... I might be doing something wrong as to where I positioned the dial indicator. Don't know .Do I need to add shims?.... Please advise,and thanks...
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
Dale M.
Samba Member


Joined: April 12, 2006
Posts: 20771
Location: Just a tiny bit west of Yosemite Valley
Dale M. is offline 

PostPosted: Thu May 01, 2025 4:00 pm    Post subject: Re: Checking Endplay Reply with quote

legotech7 wrote:
Having a hard time posting pictures. I set the dial indicator to where I thought it should be. Up against the fly wheel. No shims. Moving the fly wheel back and forth with assist of two large screw drivers, gently moving them of course. It just barely moved perhaps 0.001 either way... I might be doing something wrong as to where I positioned the dial indicator. Don't know .Do I need to add shims?.... Please advise,and thanks...


For dial indicator the body mount is generally placed/mounted to engine block.... The anvil (probe) of dial indicator is usually resting against the clutch surface of flywheel.... Push the flywheel hard into block, record reading on dial, pull flywheel hard outward from case record the reading, subtract smaller number from larger number the answer or product is number of thousands of free play..

Maybe not best or perfect video, but does show the procedure....(and Its not mine)...

https://www.youtube.com/watch?v=hMpRmgR3LkM
_________________
โ€œFear The Government That Wants To Take Your Guns"
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ...
Back to top
View user's profile Send private message Gallery Classifieds Feedback
oprn
Samba Member


Joined: November 13, 2016
Posts: 14574
Location: Western Canada
oprn is offline 

PostPosted: Fri May 02, 2025 2:29 am    Post subject: Re: Checking Endplay Reply with quote

legotech7 wrote:
I've read on some of the forums, and they insist you need the three shims.

It's like the story about the newlyweds cooking a turkey for the first time and the young bride cuts a big slice off the top of bird and throws it in the garbage. He thinks it a waste and asks why.
"That's the way Mother does it"
He phones Mother-in-law and askes her.
"My mother does it that way too"
When he asks Grandma she says "I do that because my turkey pan is too small to put a lid on."

Old habits die hard. If I were to build the "perfect" engine for my air cooled VW I would chuck the crankshaft up in my lathe and trim the butt end until it had the correct end play with zero shims. That's less parts to wear out and fail.

I have rebuilt a number of other V8, V6 and 4 cylinder engines and NONE of them have required shims to set the end play. It is also not a common thing to find excessive end play in any of those engines as they rack up the miles like our air cooled engines do. So... is it a which came first, the chicken or the egg with our end play problem? Do we use shims because there is a problem or is there a problem because we use shims?
_________________
Our cars get old, we get old but driving an old VW never gets old!
Back to top
View user's profile Send private message Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Fri May 02, 2025 6:00 am    Post subject: Re: Checking Endplay Reply with quote

Thanks Dale for the video. Sometimes I have to sit back clear my mind and finally things come into perspective. I moved the dial up against the body of the case. Then it all fell into place. 0.030 minus 4 = correct? Now to get some more shims. I understand they are had to come by.. More searching!!!!!!
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
Dale M.
Samba Member


Joined: April 12, 2006
Posts: 20771
Location: Just a tiny bit west of Yosemite Valley
Dale M. is offline 

PostPosted: Fri May 02, 2025 6:46 am    Post subject: Re: Checking Endplay Reply with quote

legotech7 wrote:
Thanks Dale for the video. Sometimes I have to sit back clear my mind and finally things come into perspective. I moved the dial up against the body of the case. Then it all fell into place. 0.030 minus 4 = correct? Now to get some more shims. I understand they are had to come by.. More searching!!!!!!


Not really.... Any good VW site the has engine parts should have them....

https://www2.cip1.com/search-results-page?q=flywheel%20shims
_________________
โ€œFear The Government That Wants To Take Your Guns"
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ...
Back to top
View user's profile Send private message Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Fri May 02, 2025 6:48 am    Post subject: Re: Checking Endplay Reply with quote

Thumbs Up
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Fri May 02, 2025 4:56 pm    Post subject: Re: Checking Endplay Reply with quote

OK... Got done with the endplay. Quite an experience...Love this stuff...Anyway, this engine has these heads with the scat rocker arms. I don't know what size valves are in them. The PO said that the engine was built to 1641. Might the heads still be stock, but they only added the rocker arms, and will that hurt anything in the mostly stock engine? They did say that it had some chatter from the right side head. Perhaps they are loose?. I haven't delt into them yet, thought I'd get some more opinions from the group...Again thanks in advance...
Image may have been reduced in size. Click image to view fullscreen.
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
EVfun Premium Member
Samba Member


Joined: April 01, 2012
Posts: 6072
Location: Seattle
EVfun is offline 

PostPosted: Sat May 03, 2025 4:28 pm    Post subject: Re: Checking Endplay Reply with quote

legotech7 wrote:
Image may have been reduced in size. Click image to view fullscreen.

I keep seeing this image and a thought keeps going through my head.

1. I think I see an o-ring seal in end of the engine.

2. I think I'm seeing a metal gasket in the front of the image.

Does this engine have an older crank and flywheel and need the metal gasket to seal, or does this engine have the newer o-ring seal? The end of the crank and flywheel are different between the two.
_________________
Wildthings wrote:
As a general rule, cheap parts are the most expensive parts you can buy.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Dale M.
Samba Member


Joined: April 12, 2006
Posts: 20771
Location: Just a tiny bit west of Yosemite Valley
Dale M. is offline 

PostPosted: Sat May 03, 2025 6:20 pm    Post subject: Re: Checking Endplay Reply with quote

Actually in very first pic there is a "O" ring in flywheel....
_________________
โ€œFear The Government That Wants To Take Your Guns"
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ...
Back to top
View user's profile Send private message Gallery Classifieds Feedback
legotech7
Samba Member


Joined: May 09, 2009
Posts: 973
Location: North Carolina
legotech7 is offline 

PostPosted: Sun May 04, 2025 4:21 am    Post subject: Re: Checking Endplay Reply with quote

In the pictures where you see the seal , was only placed there so I wouldn't loose it. It is not pressed in all the way and the metal gasket placed to the side. The other pic,I was trying to measure the shims. I managed to set the end play within its tolerances after making sure I set up my dial indicator correctly, with the help of many of you here. Three shims set at 4 thousands of an inch. Torques at 260 lbs , using a torque multiplier...Don't know if I trust that aparatus....But I hope it good .......
Image may have been reduced in size. Click image to view fullscreen.
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
Abscate Premium Member
Samba Member


Joined: October 05, 2014
Posts: 23616
Location: NYC/Upstate/ROW
Abscate is offline 

PostPosted: Sun May 04, 2025 10:53 am    Post subject: Re: Checking Endplay Reply with quote

Correcting above. Three shims is important, not just the end play. You need oil and three shims to control the wear of the flywheel against the case boss.
_________________
๐Ÿ‡บ๐Ÿ‡ธ ๐Ÿ‡บ๐Ÿ‡ธ ๐Ÿ‡บ๐Ÿ‡ธ ๐Ÿ‡บ๐Ÿ‡ธ ๐Ÿ‡บ๐Ÿ‡ธ ๐Ÿ‡บ๐Ÿ‡ธ ๐Ÿ‡บ๐Ÿ‡ธ ๐ŸŠ ๐ŸŠ ๐ŸŠ
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Display posts from previous:   
Reply to topic    Forum Index -> Kit Car/Fiberglass Buggy/356 Replica All times are Mountain Standard Time/Pacific Daylight Savings Time
Page: 1, 2  Next
Page 1 of 2

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum

About | Help! | Advertise | Donate | Premium Membership | Privacy/Terms of Use | Contact Us | Site Map
Copyright © 1996-2024, Everett Barnes. All Rights Reserved.
Not affiliated with or sponsored by Volkswagen of America | Forum powered by phpBB
Links to eBay or other vendor sites may be affiliate links where the site receives compensation.