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airkewld steering box
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MTT3107
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PostPosted: Sat May 17, 2025 6:37 am    Post subject: airkewld steering box Reply with quote

Anybody here have experience with their steering box ?

I have a steering box from a recommended seller here on the Samba, but steering is still not so good.

Yes it has less play than my original one, but still...

Was looking at Airkewld website, and while the price for their steering box is eyewatering, I am considering to bite the bullet...

But would like to hear other folks' experiences.

PS
My front end is completely reworked, new ball joints, new tie rod ends, new steering coupler
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slayer61
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PostPosted: Sat May 17, 2025 7:01 am    Post subject: Re: airkewld steering box Reply with quote

I have one in my buggy. I replaced all the ball joints, tie rods and ends, the pitman arm and brand new (empi Rolling Eyes ) spindles. Everything was torqued to specs. I still had stupid lose steering. It wasn't until I replaced the chinese company pitman arm with a 50 year old OEM vw pitman arm did the steering become tight as it should be. My OEM steering box might have been okay, but the pitman arm was the fix to my troubles.
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MTT3107
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PostPosted: Sat May 17, 2025 7:07 am    Post subject: Re: airkewld steering box Reply with quote

So you have one of the airkewld boxes ?

And what exactly was wrong with your pitman arm ?
I wonder how it could be responsible for loos steering ?

Mine is the original one, and I can't detect any play of the arm relative the steering box shaft, or play in the te rod ends where the attach to the arm.
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scrivyscriv
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PostPosted: Sat May 17, 2025 1:12 pm    Post subject: Re: airkewld steering box Reply with quote

How much play do you have in the steering wheel?
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diamondblue1969
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PostPosted: Sat May 17, 2025 1:19 pm    Post subject: Re: airkewld steering box Reply with quote

Was the car aligned with the box centered ?
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MTT3107
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PostPosted: Sat May 17, 2025 1:33 pm    Post subject: Re: airkewld steering box Reply with quote

I have about an inch and a quarter of play at the circumference of the steering wheel.
And it's an aftermarket steering wheel, smaller than the original, so with an original wheel it would be even more.

Car was aligned, and I tried to adjust the box to minimize play both with the steering centered, and with the wheel turned a 1/4 turn to the right.

No improvement...
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slayer61
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PostPosted: Sat May 17, 2025 2:16 pm    Post subject: Re: airkewld steering box Reply with quote

MTT3107 wrote:
So you have one of the airkewld boxes ?

And what exactly was wrong with your pitman arm ?
I wonder how it could be responsible for loos steering ?

Mine is the original one, and I can't detect any play of the arm relative the steering box shaft, or play in the te rod ends where the attach to the arm.


The pitman arm was a chinesium chrome plated piece that didn't have properly sized splines. After making a right turn, for example, I had to take up a bunch of slack before making a left turn. Pretty unsettling.
_________________
Cusser wrote:

... Most folks are idiots when it deals with electrical !!!


67rustavenger wrote:

3/4 race cam? What's missing, one of the lobes? Shocked


Paul

'68 Manx clone... Sears??
2276 built on AS21 case
W-125 w/ GB 1.25:1 rockers
Mahle forged pistons
CB 4340 crank
CB H beam rods
deep sump
44 HPMX
EMPI GTV 2 STG II wedge ports
CB Magna spark
1 5/8 merged collector w/ hater stinger
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MTT3107
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PostPosted: Sat May 17, 2025 3:35 pm    Post subject: Re: airkewld steering box Reply with quote

Thanks for the replies, all good info..

But still not sure the airkewld box is worth the $$
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scrivyscriv
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PostPosted: Sat May 17, 2025 4:30 pm    Post subject: Re: airkewld steering box Reply with quote

Steering boxes are tightened based on the center position. You want a slight tightness as it passes through the center - feeling the worm bearings at that point. If the roller shaft is worn out you’ll also get looseness. There are two adjustments and they should have been pre-adjusted by the rebuilder.

I’ve never used airkewld. He is very invested in customer service, just my observation. I would be surprised if he doesn’t comment here!
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Airkewld
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PostPosted: Sat May 17, 2025 7:49 pm    Post subject: Re: airkewld steering box Reply with quote

100% Satisfaction Guaranteed. If you follow the install guide, the steering box system will be the best you ever had. And it's free shipping both ways. Give it a shot and I am sure you will be happy.
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heimlich Premium Member
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PostPosted: Sun May 18, 2025 9:21 am    Post subject: Re: airkewld steering box Reply with quote

MTT3107 wrote:

I have a steering box from a recommended seller here on the Samba, but steering is still not so good.



MTT3107 wrote:
I have about an inch and a quarter of play at the circumference of the steering wheel.


The specification is an inch at the center. Who'd you buy the box from? If I was the recommended seller let me know.
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baldessariclan
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PostPosted: Sun May 18, 2025 9:56 am    Post subject: Re: airkewld steering box Reply with quote

heimlich wrote:
MTT3107 wrote:
I have about an inch and a quarter of play at the circumference of the steering wheel.

The specification is an inch at the center. Who'd you buy the box from? If I was the recommended seller let me know.

Note: Per the orange Bentley service manual, 1 inch of freeplay at the steering wheel OD is the maximum allowable amount — a brand new steering box should have considerably less freeplay than this.
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PostPosted: Sun May 18, 2025 10:27 am    Post subject: Re: airkewld steering box Reply with quote

baldessariclan wrote:
heimlich wrote:
MTT3107 wrote:
I have about an inch and a quarter of play at the circumference of the steering wheel.

The specification is an inch at the center. Who'd you buy the box from? If I was the recommended seller let me know.

Note: Per the orange Bentley service manual, 1 inch of freeplay at the steering wheel OD is the maximum allowable amount — a brand new steering box should have considerably less freeplay than this.


It's not just the box that causes the free play. Ball joints, pitman arm, tie rods, coupler, etc are all part of that 1 inch.
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baldessariclan
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PostPosted: Sun May 18, 2025 11:09 am    Post subject: Re: airkewld steering box Reply with quote

heimlich wrote:
It's not just the box that causes the free play. Ball joints, pitman arm, tie rods, coupler, etc are all part of that 1 inch.

No, the specified maximum freeplay of 1 inch for the steering box occurs before any of those other components and potential slop/looseness with them. You can easily see this by watching the pitman arm while an assistant moves the steering wheel — all initial play at the steering wheel (and thus the steering box) occurs in the range where there is no observable movement of the pitman arm.

And once again, the maximum allowable for that steering box freeplay is 1 inch at the outer circumference of the steering wheel. A brand new and in-spec steering box should have much less freeplay than that!
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PostPosted: Sun May 18, 2025 4:28 pm    Post subject: Re: airkewld steering box Reply with quote

Sometimes you make it really difficult to have these conversations with you. I've never seen a steering wheel connected to a steering gearbox without a coupler.

Many people that buy a box from me are looking at the wheels.

From here: https://www.thesamba.com/vw/archives/manuals/practicalwork_steering.php

25MM = 1inch.

Image may have been reduced in size. Click image to view fullscreen.

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baldessariclan
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PostPosted: Mon May 19, 2025 6:54 am    Post subject: Re: airkewld steering box Reply with quote

Marcel, all I'm trying to do is clarify what the acceptable & desirable amount of freeplay is within the steering box itself. And once again, I don't think that it's all that hard to define and observe/check.

IIRC, the Bentley shop manual instructs you to gently grasp one of the steering wheel spokes between your thumb and forefinger, and lightly rock the steering wheel back and forth, to measure the freeplay at its outer circumference. And while doing so, if you or a helper can observe the steering box's input shaft and pitman arm, you can easily determine if the freeplay you're seeing is occurring at the steering box itself, or somewhere else.

I've rebuilt these steering boxes in the past, and my experience has been that while you can never completely get all the freeplay out of them, if they have good quality, in-spec components and are adjusted right, the freeplay you'll see at the steering wheel can easily come in at around 1/2", or even less. The trouble is, of course, finding good quality original or aftermarket components that aren't excessively worn, or otherwise outside acceptable tolerance limits (as we both well know - *sigh*).

So anyway, if you're selling steering boxes that are only holding around 1" or more of freeplay measured at the steering wheel, you may want to get with your parts suppliers and/or the folks who are assembling them to figure out what's going on. Same goes for the Airkewld supplier. Just a friendly suggestion -- no harm or foul intended...
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