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40hp Bastard Engine Cooling Fan
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DANP85
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PostPosted: Wed May 21, 2025 1:09 am    Post subject: 40hp Bastard Engine Cooling Fan Reply with quote

Hey all, i've looked and can't seem to find the answer.
What cooling fan did the 40hp bastard engine use?
Was it a 36hp fan or later to be 40hp fan?
Thanks in advance!
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PostPosted: Wed May 21, 2025 5:23 pm    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

36hp shroud and fan
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PostPosted: Mon May 26, 2025 11:20 pm    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

Someone else had a question about a 40 horse fan and it made me curious, so I looked it up in Progressive Refinements. Seeing there was about 3 months of 40 horse engines with the lower blade count fan used on the 36 horse engines it seems likely it would have been used on the bastard engine too. I didn't see any other fan changes in those pages.

6 Aug 1959 VIN 2,528,890 - Fan bore increased to 28mm, formerly 20mm

1 Aug 1960 VIN 3,192,507 - 34 bhp engine introduced, formerly 30 bhp

8 Nov 1960 VIN 3,432,861 - Now 28 blades 20mm bore, formerly 16 blades 28mm bore

I'm not sure what the 20mm bore and 28mm bore are referring too, the change was made at the same time the generator went from 160 watts to 180 watts.
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PostPosted: Tue May 27, 2025 12:15 pm    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

EVfun wrote:
Someone else had a question about a 40 horse fan and it made me curious, so I looked it up in Progressive Refinements. Seeing there was about 3 months of 40 horse engines with the lower blade count fan used on the 36 horse engines it seems likely it would have been used on the bastard engine too. I didn't see any other fan changes in those pages.

6 Aug 1959 VIN 2,528,890 - Fan bore increased to 28mm, formerly 20mm

1 Aug 1960 VIN 3,192,507 - 34 bhp engine introduced, formerly 30 bhp

8 Nov 1960 VIN 3,432,861 - Now 28 blades 20mm bore, formerly 16 blades 28mm bore

I'm not sure what the 20mm bore and 28mm bore are referring too, the change was made at the same time the generator went from 160 watts to 180 watts.


Congrats, good detailed research!

Just to add,

A 40 hp engine is NOT a "bastard engine"!
Engine numbers: here the problem is, the "bastards" had 3 400 001 to around 3 909 830. So in that range, there are 2 kind of 30 / 36 hp engines with the same numbers.
The old style 30/36 hp engine had a longer run, than once planned, due to all the issues, the bastards in type 2 have had!

Remarkable:
Bastard cars, VIN range of type 2: 469 447 to ca. 615 192, so about 145 745 cars, but the number of Bastard engines was: 3 400 001 to 3 909 830, so about 509 830, so more than 3 bastard engines per car, bus. Quality?
So it´s rather clear, the run of the old style 30/36 hp engine for all type 1 based models was longer. >> Trouble with doubled engine numbers!

>> the new engine was needed for 1500 ccm flat engines for the 1961 type 3 too. (big engine trouble that time!)

We are talking here about 3 different engines:
a) 30 / 36 hp, old style, type 1 +2
b) 30 / 36 hp, bastard engine, type 2 only, (May 59 to May 60)
c) 34 / 40 hp, "new style", type 2, June 60 onwards + type 1, Aug 60 onwards, nr 5 000 001 up

All the VIN numbers you have mentioned here, are for beetles, which never had that bastard engine. (type 2 only, May 1959 to May 1960)

For the bus, type 2, the 34 hp engine was introduced earlier, so in June 1960, at bus VIN 614 456, June 1, engine nr 5 000 001 the bastard engine was replaced.
The enlarged fan bores are for better cooling for the now more powerful 180 W generator. (but reduced for 28 blade fans)
The cooling airstream goes through the gen in direction to the holes of fan. (vacuum system)

That was changed later for all generators and alternators with 105 mm diameter.
This was a pressured air cooling, air stream now from fan to gen, so these fans came without bores.

All numbers of cooling fans listed in VW type 2 spare book up to 7´67:

a) 113 119 031, (25, 30, 34 hp up to engine 6 914 250 (16 blades)

b) 113 119 031 A, (34, 42 hp), from 6 914 251 onwards (28 blades, 8 bores)

c) 131 119 031, (44 hp), (28 blades, NO bores, for generator 105 diameter)

In practice, here is the question, what kind of 16 blade fan the bastard engine had. Up to July 59 with 20 mm bores and from Aug 59 with 28 mm bores. Both have the same spare number.
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PostPosted: Wed May 28, 2025 9:03 pm    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

The bastard 36hp would of used the same 16 blade fan as the former 36hp type1/2 engines.. vw at that time was using what they had on hand all left over parts .. later started changing parts do to bastard problems to show "look" we changed things. most of the changed parts didn't need to be done but vw wanted to show we fixed the problem....I know this is about the fan ...but vw said they had found the problem with the bastard and was the thrust bearing being in the center not on the fly wheel side #1 but yet now days vw guys use those flanged crankshaft which use the center for thrust bearings hmmm maybe not a problem after all hmmm... only real problem I seen/ see with the bastard engine was the low comparison 6 to 6 and the cast crankshaft ....which later 40hp they fixed those by raising the comparison and used forged cranks just like they were doing with the ex early 36hp ...with the bastard engine vw went the cheap way and said new engine let's save money and use cast crankshaft forged crankshaft are more expensive in which lead to the bastard 36hp having problems broken cranks and had recalls in which vw was forced to fix the problems in which they just said what the heck to look better let's just change the parts and upgrade them 34/40 hp ....there are a couple of reasons why folks called them " bastard " 1 was it was because of the underpowered engine and broken cranks folks were calling them f#%king bastard engine because of the problem/ recall....#2 another was because it was basically built like a 36hp same specs but looked like a 40hp so it was a mix / mut and given the name "bastard " vw never called it or named it bastard engine that was given by the vw community and has stood that way .....
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PostPosted: Wed May 28, 2025 11:23 pm    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

wagen19 wrote:
EVfun wrote:
Someone else had a question about a 40 horse fan and it made me curious, so I looked it up in Progressive Refinements. Seeing there was about 3 months of 40 horse engines with the lower blade count fan used on the 36 horse engines it seems likely it would have been used on the bastard engine too. I didn't see any other fan changes in those pages.

6 Aug 1959 VIN 2,528,890 - Fan bore increased to 28mm, formerly 20mm

1 Aug 1960 VIN 3,192,507 - 34 bhp engine introduced, formerly 30 bhp

8 Nov 1960 VIN 3,432,861 - Now 28 blades 20mm bore, formerly 16 blades 28mm bore

I'm not sure what the 20mm bore and 28mm bore are referring too, the change was made at the same time the generator went from 160 watts to 180 watts.


Congrats, good detailed research!

Just to add,

A 40 hp engine is NOT a "bastard engine"!
Engine numbers: here the problem is, the "bastards" had 3 400 001 to around 3 909 830. So in that range, there are 2 kind of 30 / 36 hp engines with the same numbers.
The old style 30/36 hp engine had a longer run, than once planned, due to all the issues, the bastards in type 2 have had!

Remarkable:
Bastard cars, VIN range of type 2: 469 447 to ca. 615 192, so about 145 745 cars, but the number of Bastard engines was: 3 400 001 to 3 909 830, so about 509 830, so more than 3 bastard engines per car, bus. Quality?
So it´s rather clear, the run of the old style 30/36 hp engine for all type 1 based models was longer. >> Trouble with doubled engine numbers!

>> the new engine was needed for 1500 ccm flat engines for the 1961 type 3 too. (big engine trouble that time!)

We are talking here about 3 different engines:
a) 30 / 36 hp, old style, type 1 +2
b) 30 / 36 hp, bastard engine, type 2 only, (May 59 to May 60)
c) 34 / 40 hp, "new style", type 2, June 60 onwards + type 1, Aug 60 onwards, nr 5 000 001 up

All the VIN numbers you have mentioned here, are for beetles, which never had that bastard engine. (type 2 only, May 1959 to May 1960)

For the bus, type 2, the 34 hp engine was introduced earlier, so in June 1960, at bus VIN 614 456, June 1, engine nr 5 000 001 the bastard engine was replaced.
The enlarged fan bores are for better cooling for the now more powerful 180 W generator. (but reduced for 28 blade fans)
The cooling airstream goes through the gen in direction to the holes of fan. (vacuum system)

That was changed later for all generators and alternators with 105 mm diameter.
This was a pressured air cooling, air stream now from fan to gen, so these fans came without bores.

All numbers of cooling fans listed in VW type 2 spare book up to 7´67:

a) 113 119 031, (25, 30, 34 hp up to engine 6 914 250 (16 blades)

b) 113 119 031 A, (34, 42 hp), from 6 914 251 onwards (28 blades, 8 bores)

c) 131 119 031, (44 hp), (28 blades, NO bores, for generator 105 diameter)

In practice, here is the question, what kind of 16 blade fan the bastard engine had. Up to July 59 with 20 mm bores and from Aug 59 with 28 mm bores. Both have the same spare number.


Thanks, I decided to go back through those pages of my copy of Progressive Refinements, easy since it opened back to them. Here is the numbers I get when looking for Type 2 VINs:

Bastard engine start:
VIN 469447 - date 3/19/59 - engine # 3,400,000

Thrust bearing moved from #2 main bearing to #1:
VIN 562857 - date 1/29/60 - engine # 3,491,700

40 Horse engine introduced for the Bus:
VIN 614456 - date 6/01/60 - engine # 5,000,001

That left me curious, what are the engine produced between January 1960 and June 1960? Are they still considered the "bastard" engine? I don't know very much that is Bus specific and thought the thrust bearing at #2 was a defining feature of that short lived engine. I know that the dip in the middle of the valve cover carried over to the early 40 horse as I had one in a Bug.

Thanks for explaining that the 20 vs 28 mm was about the holes in the back of the fan. I suspected that because I've seen the different size holes and never had a problem swapping generators.
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PostPosted: Wed May 28, 2025 11:55 pm    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

There were 3 known bastards 1st gen 2nd gen 3rd gen bastard vw was messing around changing parts like heads , case webbing ..rocker arms mounting ,during the few months 3 400 001 -3 909 830 cases ... but after folks bought these new engines and problems started happening " broken cranks" recalls so vw was looking bad so on the new known as the 40hp engines which should of started at 4 000 numbers vw jumped to 5 000 numbers to stay far away from the bastard numbers all bastard engines were to be destroyed....so vw started changing everything on the 40hp heads cranks , case webbing, cooling tin design ,carb, rods but like I said most of that stuff didn't need to happen.. but vw was showing look there not the same we changed alot of things .... so the January to Jun would be the 3rd gen bastard if the case # starts with a 3 not 5
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PostPosted: Thu May 29, 2025 2:16 am    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

[email protected] wrote:
There were 3 known bastards 1st gen 2nd gen 3rd gen bastard vw was messing around changing parts like heads , case webbing ..rocker arms mounting ,during the few months 3 400 001 -3 909 830 cases ... but after folks bought these new engines and problems started happening " broken cranks" recalls so vw was looking bad so on the new known as the 40hp engines which should of started at 4 000 numbers vw jumped to 5 000 numbers to stay far away from the bastard numbers all bastard engines were to be destroyed....so vw started changing everything on the 40hp heads cranks , case webbing, cooling tin design ,carb, rods but like I said most of that stuff didn't need to happen.. but vw was showing look there not the same we changed alot of things .... so the January to Jun would be the 3rd gen bastard if the case # starts with a 3 not 5


Thanks for the listing of "Bastard engine development". It was a DRAMA, but not a SHOW!
Also the early 34 / 40 hp engines, as well as the early 1500 ccm engines for type 2 and 3 until late 1964 still had many issues, problems.

1.) VW engines are not an object of SHOW. It´s a hard business for a factory!

2.) Here on Samba, the engine numbers from 1959 on, are partially WRONG! Bus engine numbering is mixed up with beetle!!! Please compare with VW lists.

3.) Imo it would be much better, if all types of engines would be listed along the types of cars. That can be improved.

4.) The engine numbers of old style 30/36 hp engines went up to 4 050 000 in July 1965 for Standard Beetle / VW 1200 A, according to official VW factory list. ("Fertigungsuebersicht")
https://www.volkswagen-classic-parts.com/catalogues/Kaefer-1971/html5.html#/10

5.) There is also a "Fertigungsuebersicht" for type 2 incl. engine numbers, incl. "Bastard engine"
https://www.volkswagen-classic-parts.com/catalogues/TransporterT1/html5.html#/10

Please compare the two VW lists and the samba lists.
Imo, it would be very helpful for all samba members and users, if the list of VIN and engine numbers would be corrected and updated.
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PostPosted: Thu May 29, 2025 3:29 am    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

Only difference in all 3 gen bastard engines were mostly the head designs .... 1st gen bastard head vw added a built-in breather to the head these heads would have two studs with a metal plate just above the valve cover and used unique rocker arm cast mounts ...not long vw realize it didn't work well so that's what came next the new 2nd gen bastard everything on the engine was the same as the first gen just the heads were different these were casted the same as the first gen but vw didn't drill the breather hole and didn't add the studs and plate do to the fact it wasn't needed so they saved time and money not adding those details..on the 3rd gen bastard that's where vw started changing alot of things the heads looked like the second gen head but vw changed the rocker arm mount the rocker arm mount base were round just like the 40hp heads even though 40hp engines weren't out yet and basically the rocker arm mount vw used from the 3rd bastard to all 40hp / 1500cc now these rocker arms won't work with the 1st and 2nd gen heads the mounting is different vise versa 1st and 2nd gen rocker arm mounting blocks won't work with the 3rd gen heads ...rocker arms and shafts are all the same just the mounting blocks are different you can just switch the mounting bolt block for what ever head you want to use ...on the 3rd gen vw case also didn't have case webbing on areas like the 1st gen and 2nd gen bastard cases ...so its way easier to tell a 1st and 2nd gen bastard case to a 3rd bastard case just the webbing gives them away ...I believe the first and second bastards used the same fan as the 36hp and the 3rd gen used the 16blade fan but with the bigger holes do to the fact vw stated making changes by than untill they 100 % made changes after the problems with the bastard and came up with the 34/40hp engine that's when everything changed .... and started using the 28 blade fan on the 40hp engines ...porsche 356 used the 16blade fans but once vw went to the 28blade vw wasn't making the 16blade so porsche started using 28blade as well since vw supplied them with the fans ....if porsche 356 engines were using the 16blade fans and had no problems I don't see why the 16blade fan was a problem on the vw ....porsche 356 guys say that they made more power using the 16blade fan than the 28blade fan ....356 racers use to get the 16 blade fans and turn them in to an 8 blade fan for more power ....
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PostPosted: Thu May 29, 2025 4:04 am    Post subject: Re: 40hp Bastard Engine Cooling Fan Reply with quote

[email protected] wrote:
Only difference in all 3 gen bastard engines were mostly the head designs .... 1st gen bastard head vw added a built-in breather to the head these heads would have two studs with a metal plate just above the valve cover and used unique rocker arm cast mounts ...not long vw realize it didn't work well so that's what came next the new 2nd gen bastard everything on the engine was the same as the first gen just the heads were different these were casted the same as the first gen but vw didn't drill the breather hole and didn't add the studs and plate do to the fact it wasn't needed so they saved time and money not adding those details..on the 3rd gen bastard that's where vw started changing alot of things the heads looked like the second gen head but vw changed the rocker arm mount the rocker arm mount base were round just like the 40hp heads even though 40hp engines weren't out yet and basically the rocker arm mount vw used from the 3rd bastard to all 40hp / 1500cc now these rocker arms won't work with the 1st and 2nd gen heads the mounting is different vise versa 1st and 2nd gen rocker arm mounting blocks won't work with the 3rd gen heads ...rocker arms and shafts are all the same just the mounting blocks are different you can just switch the mounting bolt block for what ever head you want to use ...on the 3rd gen vw case also didn't have case webbing on areas like the 1st gen and 2nd gen bastard cases ...so its way easier to tell a 1st and 2nd gen bastard case to a 3rd bastard case just the webbing gives them away ...I believe the first and second bastards used the same fan as the 36hp and the 3rd gen used the 16blade fan but with the bigger holes do to the fact vw stated making changes by than untill they 100 % made changes after the problems with the bastard and came up with the 34/40hp engine that's when everything changed .... and started using the 28 blade fan on the 40hp engines ...porsche 356 used the 16blade fans but once vw went to the 28blade vw wasn't making the 16blade so porsche started using 28blade as well since vw supplied them with the fans ....if porsche 356 engines were using the 16blade fans and had no problems I don't see why the 16blade fan was a problem on the vw ....porsche 356 guys say that they made more power using the 16blade fan than the 28blade fan ....356 racers use to get the 16 blade fans and turn them in to an 8 blade fan for more power ....


Yes, of course, the name "Bastard" was not VW official. It was called "30 hp verstaerkt" (reinforced) but that was quite the opposite.

Fan blade tuning.
The fan eats some hp, the more air flow, the more hp.
On test stand a type 4 with 911 cooling, the fan eats 8 hp at 5000 rpm.
Make a test for your own, leave the fan belt! (if you want to scrap your engine)
For drag racing, no fan is needed!
Think also about formula Vee, or Super V. Air ducts to engine, nothing else.

But how hot the heads and the (old style) oil can get, without getting issues or beeing burnt?
For normal and serial use, cooling is required, because overheating an engine, will killing it!

356: from 1954 on, when Porsche upgraded the gen from 130 W to 160 W, they used the 16 blade VW fan with bores, but the bores were covered with an extra disc. Now: pressure cooling of gen, before 1954: vacuum airflow through gen to fan.

Bastard engines:

there is already a thread going on 23 pages.
https://www.thesamba.com/vw/forum/viewtopic.php?t=187275&highlight=bastard
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