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KitS Samba Member
Joined: May 12, 2024 Posts: 58 Location: NV
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Posted: Wed Jun 25, 2025 12:54 pm Post subject: Heads |
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All else the same, change only the heads, what would make more low end (<4K rpm) torque? Stock heads, big valve heads or fully ported big valve heads.
KitS |
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modok Samba Member

Joined: October 30, 2009 Posts: 27674 Location: Colorado Springs
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Posted: Wed Jun 25, 2025 1:15 pm Post subject: Re: Heads |
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In most cases larger valves or larger ports will make less low end. There are some exceptions. |
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KitS Samba Member
Joined: May 12, 2024 Posts: 58 Location: NV
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Posted: Wed Jun 25, 2025 6:50 pm Post subject: Re: Heads |
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What kind of exceptions? |
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jpaull Samba Member

Joined: February 22, 2005 Posts: 3645 Location: Paradise, Ca
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Posted: Wed Jun 25, 2025 7:26 pm Post subject: Re: Heads |
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It would help if you posted some more details. What is the CC and Cam?
If you had a large cc engine, with mild cam, and the heads dont flow enough air, using stock heads would restrict the airflow enough that you lose both torque and horsepower. _________________ [email protected] MPH 1/4 Mile & 8.1 @ 83.7MPH in 1/8 Mile with Mild Type 1 VW Mag Case 2234cc commuter engine in stock weight bug w/only .491 total lift(CB2292 Cam), 42x37 heads, 48idf's, Street tires, Belt on, Mufflers, Pump gas, video of the run here: https://youtu.be/M3SPqMOKAOg
Transmission by MCMScott:
Rhino case, Klinkenberg 4.12, Superdiff, 002 mainshaft with 091 first idler. Weddle 1.48 Third & 1.14 Fourth. |
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Dusty1 Samba Member
Joined: April 16, 2004 Posts: 2117
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Posted: Thu Jun 26, 2025 7:06 am Post subject: Re: Heads |
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jpaull wrote: |
If you had a large cc engine, with mild cam, and the heads dont flow enough air, using stock heads would restrict the airflow enough that you lose both torque and horsepower. |
That's High Performance Urban Legend.
Velocity is as important as volume.
With carbureted engines you need to keep the port volume small enough for a strong vacuum signal. Carbon- daters don't carbon date without vacuum. That's why "big" cam, "big" heads motors idle lumpy.
Many high performance engines sacrifice bottom end to make high(er) rpm horsepower. If anything a lack of bottom end makes the engine feel even stronger on top.
modok wrote: |
In most cases larger valves or larger ports will make less low end. There are some exceptions. |
KitS wrote: |
What kind of exceptions? |
When an engine is "tuned" it means the combination is optimized to work as well as it can. It's a balancing act. There ain't no such thing as a free lunch. Like I said, a carbureted engine relies on flow velocity to provide a strong vacuum signal. It needs to climb through the low RPMs to get to the high rpms. Anything that upsets flow velocity is going to create a dip in power.
That's most evident in over- carbureted V8s although the same rules apply to our little pancakes. Stick a couple big four barrels on a single plane tunnel ram (that won't fit on your VW) and watch the vacuum gauge when you romp on it. Vacuum momentarily goes to zero. You need to calibrate your right foot to compensate for the glitch in your tune.
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Alexander_Monday Samba Member

Joined: November 09, 2007 Posts: 399 Location: Springfield Missouri
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Posted: Thu Jun 26, 2025 10:03 am Post subject: Re: Heads |
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Re lumpy idle:
This is the way it was explained to me decades ago by Doug Berg when I asked for my first cam recommendation for a VW. He suggested an FK87 for the combination I was building and I said won't that idle at 1300 to 1500 due to the overlap. He laughed and asked if I was a V8 guy and I said yes. This is the gist of what he said to me:
Reversion diluting the intake with exhaust is why a high rpm cam will make an engine idle choppy. Reversion is usually caused by the amount of overlap the cam has and how efficient the scavenging of the exhaust system is. As rpm rises scavenging increases and reversion has less time to dilute the intake. With the runners sharing a plenum more reversion will be pulled by another cylinder because it is on the intake stroke which exasperates the effect. With the dual carbs you are going to run with each cylinder having its own barrel it should idle below 1000.
Lo and behold it idled nicely at 900 rpm, when I know from my V8 racing days a V8 with a common plenum manifold and FK87 specs would have never idled that well. _________________ Danth’s or Parker’s Law:
“If you have to insist that you've won an internet argument, you've probably lost badly.”
Alexander_Monday->What were the rings gapped at?
bedlamite->Almost enough.
andk5591 wrote: |
The original german engineers have attained sainthood and it is impossible to improve perfection.
Anything that anyone does to deviate from the original designs will be made to wrench on 20 year old Yugos with Harbor Freight tools in hell. |
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KitS Samba Member
Joined: May 12, 2024 Posts: 58 Location: NV
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Posted: Thu Jun 26, 2025 12:35 pm Post subject: Re: Heads |
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The engine in question is a 2020CC with a W110 cam. Used for off road, so less than 4K most of the time.
KitS |
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Brian_e  Samba Member

Joined: July 28, 2009 Posts: 4004 Location: Rapid City, South Dakota
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Posted: Thu Jun 26, 2025 1:28 pm Post subject: Re: Heads |
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Panchito's with the bowls blended will be about the perfect heads for what you are doing.
Anything much bigger will loose torque down low.
If its low end torque you are after, I would run a web 218 instead of the boring w110. 9.0:1 will also work great, and make the power down low better.
Brian _________________ So more or less the lazier and stupider you want to be, the nicer quality parts you need to buy.
-Modok
Narrowed beams, Drop adjustable spring plates, Bus disk brake and IRS kits.
www.type-emotorsports.com
Type E Engine Parts and Supplies
https://type-emotorsports.com/collections/engine-parts |
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jpaull Samba Member

Joined: February 22, 2005 Posts: 3645 Location: Paradise, Ca
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Posted: Thu Jun 26, 2025 1:43 pm Post subject: Re: Heads |
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Dusty1 wrote: |
jpaull wrote: |
If you had a large cc engine, with mild cam, and the heads dont flow enough air, using stock heads would restrict the airflow enough that you lose both torque and horsepower. |
That's High Performance Urban Legend.
Velocity is as important as volume.
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You obviously have never experienced a engine that has valves/ports that are too small for the engine. If its a urban legend, then you can keep gaining torque with the smaller valve right? So install 2mm X 1.5mm valves and see how much torque you have. You can have 200mph air speed through those tiny valves, but if you dont have the volume flowing through the valves you dont have the volume in the chamber either.
If you have the proper valve that flows what the rest of the cam/cc can do, you will have more torque then the engine with the undersized valves.
This is where the vw community sucks. Everyone says "big valves" "Single Rev" springs, "long rods" , "freeway flier" with some type of mysterious "standard" that is to be denoted from those catch phrases. And alot of standard wives tales of how each performs. _________________ [email protected] MPH 1/4 Mile & 8.1 @ 83.7MPH in 1/8 Mile with Mild Type 1 VW Mag Case 2234cc commuter engine in stock weight bug w/only .491 total lift(CB2292 Cam), 42x37 heads, 48idf's, Street tires, Belt on, Mufflers, Pump gas, video of the run here: https://youtu.be/M3SPqMOKAOg
Transmission by MCMScott:
Rhino case, Klinkenberg 4.12, Superdiff, 002 mainshaft with 091 first idler. Weddle 1.48 Third & 1.14 Fourth. |
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Brian_e  Samba Member

Joined: July 28, 2009 Posts: 4004 Location: Rapid City, South Dakota
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Posted: Thu Jun 26, 2025 2:24 pm Post subject: Re: Heads |
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jpaul is correct. The upper RPM limit is set by the smallest Cross Sectional Area in the whole port. This can be figured out using math.
Big engines with a small CSA will pull hard, but then fall on their face quick and early. You can keep adding throttle, and it just won't pull anymore. That is because the cylinders can't be filled due to the small CSA.
This is why it is most important to design the whole engine as a package. You can figure out the MCSA needed depending on your displacement and upper RPM limit you plan to rev. Then use that number to calculate the correct valve size that will get the engine to its RPM. The rest of the port MUST also be made to work with the CSA. This is where most heads are screwed up. Like the typical "Big Valve" head which is nothing more than a 40mm valve stuffed into a stock diameter port. They flow just like a stock valve head, and often worse.
Once you know the valve size, you can then pick a cam with the duration that will suite your RPM range, and the lift that suits your heads flow potential.
A well thought out engine, with all components carefully matched to a specific RPM range is awesome to drive. Lots of usable power, with a wide powerband. A poorly matched combo will be soft down low, and then cut off early.
Brian _________________ So more or less the lazier and stupider you want to be, the nicer quality parts you need to buy.
-Modok
Narrowed beams, Drop adjustable spring plates, Bus disk brake and IRS kits.
www.type-emotorsports.com
Type E Engine Parts and Supplies
https://type-emotorsports.com/collections/engine-parts |
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Dusty1 Samba Member
Joined: April 16, 2004 Posts: 2117
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Posted: Thu Jun 26, 2025 4:16 pm Post subject: Re: Heads |
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jpaull wrote: |
Dusty1 wrote: |
jpaull wrote: |
If you had a large cc engine, with mild cam, and the heads dont flow enough air, using stock heads would restrict the airflow enough that you lose both torque and horsepower. |
That's High Performance Urban Legend.
Velocity is as important as volume.
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You obviously have never experienced a engine that has valves/ports that are too small for the engine. |
Would be Formula Vee alchemist here. The FV engine builder I'm working with claims 75hp @ 7500rpm from a 40 horse built with all stock parts.
They say it isn't possible. Yet these things wail like hillbilly Indycars.
Most motorists never notice their tiny valves. They run out of numbers on their speedometers before their engines run out of air.
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DesertSasquatchXploration Samba Member

Joined: April 16, 2021 Posts: 973
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KitS Samba Member
Joined: May 12, 2024 Posts: 58 Location: NV
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Brian_e  Samba Member

Joined: July 28, 2009 Posts: 4004 Location: Rapid City, South Dakota
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Posted: Fri Jun 27, 2025 9:00 am Post subject: Re: Heads |
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Not sure what those heads are supposed to be??
They say 044, but they are not CB 044 heads. They have the 39mm intake like an old 041 head. The part number says 042 like a Mofoco head, and they look like a mofoco head, with the stock style chamber, and a step.
Sure would be nice if they provided some more pictures of them. I am guessing they are just stock style castings with big valves slammed in like all the other "Big Valve" heads.
Brian _________________ So more or less the lazier and stupider you want to be, the nicer quality parts you need to buy.
-Modok
Narrowed beams, Drop adjustable spring plates, Bus disk brake and IRS kits.
www.type-emotorsports.com
Type E Engine Parts and Supplies
https://type-emotorsports.com/collections/engine-parts
Last edited by Brian_e on Fri Jun 27, 2025 9:17 am; edited 1 time in total |
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sled Samba Member

Joined: February 16, 2005 Posts: 6248
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Posted: Fri Jun 27, 2025 9:10 am Post subject: Re: Heads |
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you get what you pay for, ESPECIALLY with heads. There's a reason those heads are so cheap. _________________ drive your split. |
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Brian_e  Samba Member

Joined: July 28, 2009 Posts: 4004 Location: Rapid City, South Dakota
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Posted: Fri Jun 27, 2025 9:12 am Post subject: Re: Heads |
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Never seen any before. The stage 1 hand ported might be OK, but it depends on who did the work, and how good the valve job is. The "Big Port" option is most likely just the as cast aa502's.
If you want something 100% ready to bolt on, that will work fantastic, and last, the your best bet is a set of S1 heads from Greg Tims. They are a little more money, but worth it. He will also do the manifolds for them, and make the CC's and bore size exactly what you need. The other option would be CNC ported from CB.
Most all the other heads will need some form of work to be done before they are ready. Panchito's need the exhaust bowls blended. AA502's need blending and a valve job, etc...
Figure out how much you are willing to spend, or how much work you are willing to do yourself. Trying to cheap out on the heads is a bad mistake. Correct heads are the biggest part of the equation.
Brian _________________ So more or less the lazier and stupider you want to be, the nicer quality parts you need to buy.
-Modok
Narrowed beams, Drop adjustable spring plates, Bus disk brake and IRS kits.
www.type-emotorsports.com
Type E Engine Parts and Supplies
https://type-emotorsports.com/collections/engine-parts |
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DesertSasquatchXploration Samba Member

Joined: April 16, 2021 Posts: 973
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Posted: Fri Jun 27, 2025 9:39 am Post subject: Re: Heads |
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Car craft heads are the same as larrys offroad they are a super budget line AA brand. Sold as IAP or kuhltek car craft just raised the price last month they were under 200 for new stock heads 100% china everything springs valves retainers keepers seats.
Car craft was selling those Big valve heads for 219 making them the cheapest new big valve head available. I looked at them the engine builder suggested them for my little 1776 they are stock ports with big valves installed. no bowl work they are ugly.
But if you need new stock heads cheap on a stock engine Car Craft heads will work he has great prices but good quality heads they are not.
Last edited by DesertSasquatchXploration on Fri Jun 27, 2025 9:57 am; edited 1 time in total |
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Brian_e  Samba Member

Joined: July 28, 2009 Posts: 4004 Location: Rapid City, South Dakota
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Posted: Fri Jun 27, 2025 9:52 am Post subject: Re: Heads |
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DesertSasquatchXploration wrote: |
Car craft heads are the same as larrys offroad they are a super budget line AA brand. Sold as IAP or kuhltek car craft just raised the price last month they were under 200 for new heads 100% china everything springs valves keepers seats. |
I am an AA dealer, and they don't list a 39x35 head, or a 40x35 in anything other that their 500, 501, and 502 castings. At least not on my recent price sheet from them. I would be skeptical of anything lower grade than the 500 stuff.
I have had untouched aa500 "big valve" 40x35 heads on the flowbench. They flow up to about 125-128cfm at .300-.400", and then they start making a bad whistling noise, and they are done flowing. No more gain after around .350" lift. Most all untouched "Big Valve" heads are similar to this.
I have built and tested LOTS of aa500 35x32 heads. With minimal port work, and a really good valve job, the 35mm intakes have NO problem flowing 135-138cfm up to .500" They also have zero noise which is a good thing. Any buffeting, screaming, whistling, or popping noises are a really bad thing in a port.
Brian _________________ So more or less the lazier and stupider you want to be, the nicer quality parts you need to buy.
-Modok
Narrowed beams, Drop adjustable spring plates, Bus disk brake and IRS kits.
www.type-emotorsports.com
Type E Engine Parts and Supplies
https://type-emotorsports.com/collections/engine-parts |
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KitS Samba Member
Joined: May 12, 2024 Posts: 58 Location: NV
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Posted: Fri Jun 27, 2025 11:18 am Post subject: Re: Heads |
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OK, how about the "Mini D" head from Brothers? Remember ing here that I am not looking for high RPM, low end torque is more important to me. |
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Dusty1 Samba Member
Joined: April 16, 2004 Posts: 2117
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Posted: Fri Jun 27, 2025 12:24 pm Post subject: Re: Heads |
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KitS wrote: |
OK, how about the "Mini D" head... |
Unless everyone here is familiar with your Bug or Buggy we're all throwin' spaghetti, myself included.
The engine guys will ask the usual engine questions, how big, what cam and so forth but I can't visualize at all what this hypothetical motor is going in. Bug or Bus transmission? Differential ratio? Stock or custom gears?
Rear tire size?
I can take Jack Sacchette's best motor, bolt it up to a stock '73 Bug transaxle and try to turn 33" tall off- road tires. I might end up with one gear that's good for something.
The real eye opener for me was a stock Bus transaxle with no taller than 31" tires. Third gear is an instant monster with a nice combination of moderate climbing ability and then good engine braking coming down the other side. If third gear isn't monstrous enough I can always downshift.
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