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Questionable Quality of New Rear Wheel Cylinders
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Jim Dangerous
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PostPosted: Tue Jul 08, 2025 4:03 pm    Post subject: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Beware the new (Made in China) ATE brake cylinders, this is what happened when I reached ~12 ft.lbs torque on the 8mm bolt through the backplate! Rolling Eyes

I have since purchased a new pair from a different supplier for comparison (Made in Italy).

I'm just thankful this happened whilst the bug was on axle stands and not while I was driving it down the motorway! Shocked

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Last edited by Jim Dangerous on Tue Jul 08, 2025 9:52 pm; edited 1 time in total
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Bobs67vwagen
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PostPosted: Tue Jul 08, 2025 5:27 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

I recently ordered some ate bearings from autohaus Arizona and when I received them they had the same made in China boxes. I sent them an email stating that I thought I was buying European made bearings and would not have bought them if I had known this. They said that the major manufacturers source their products from all over the world now and they have no control over where they are made. In today's world you cannot depend on the brand name to get quality products. Good luck-Bob
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PostPosted: Tue Jul 08, 2025 5:34 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Nothing is "made" in Europe anymore.

Bosch, Ate, SWF, FAG and others have all outsourced their manufacturing to locations with cheap labor rates.
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PostPosted: Wed Jul 09, 2025 3:00 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Last year I ordered SKF bearings for my disk brake conversion. Same deal, made in China.
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baldessariclan
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PostPosted: Wed Jul 09, 2025 5:27 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Jim Dangerous wrote:
Beware the new (Made in China) ATE brake cylinders, this is what happened when I reached ~12 ft.lbs torque on the 8mm bolt through the backplate! Rolling Eyes

I have since purchased a new pair from a different supplier for comparison (Made in Italy).

As always, make sure you get a refund from the first supplier for the poor quality defective parts they sold you!
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chrisflstf
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PostPosted: Wed Jul 09, 2025 7:09 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

You can have an original German wheel cylinder sleeved in brass, here in the usa. Best option. Wont ever rust again

One vendor, there are others:

https://www.applehydraulicsonline.com/collections/...Ns2GpRvrPI
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LeeFred
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PostPosted: Wed Jul 09, 2025 9:24 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Same with the oil pressure sensor on our 74 SB. The sensor went bad, so I installed another one. It started leaking oil like it was free, and I figured I didn't tighten it enough. Gave it about another 1/2 turn, but it was still leaking. I sprayed the area with foot powder and saw that oil was leaking from the body of the sensor. I found the box and saw "Made in China". Whoops, that was a mistake. I bought another one, "Made in Italy", and it doesn't leak a drop.
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halfassleatherworks
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PostPosted: Wed Jul 09, 2025 10:06 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

I am not defending Chineeeeee parts, but is the step on the cylinder that goes into the backing plate too big, and/or is the bolt hole lined up right and not offset a little that would put a bind on it, cast Iron is brittle and will snap like that. and needs a clean surface to mate up to.
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baldessariclan
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PostPosted: Wed Jul 09, 2025 10:13 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

To be clear, China can and does manufacture some high-quality parts -- but only if the vendors that buy from them specify and make it a firm requirement. The business models of outfits like JBugs, Cip1, RockAuto, etc. rely heavily on the customer being the one who "eats" the cost of poor quality and defective parts. And they are obviously (and sadly) quite successful at it.

Don't be one of those customers. Attempt to seek out and do business w/ parts vendors who maintain a higher standard of quality, and always demand a full refund for any sub-par or defective merchandise you do happen to receive from them.
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Jim Dangerous
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PostPosted: Wed Jul 09, 2025 5:29 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

halfassleatherworks wrote:
I am not defending Chineeeeee parts, but is the step on the cylinder that goes into the backing plate too big, and/or is the bolt hole lined up right and not offset a little that would put a bind on it, cast Iron is brittle and will snap like that. and needs a clean surface to mate up to.


I'll check this when I dismantle it again this weekend!

baldessariclan wrote:

As always, make sure you get a refund from the first supplier for the poor quality defective parts they sold you!


You are absolutely right, we need the suppliers to start taking the hit rather than us customers, too often in the past I've been too lazy and taken it. From now on i'm making the effort to send any crap parts right back!
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OldSchoolVW's Premium Member
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PostPosted: Wed Jul 09, 2025 9:22 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Jim Dangerous wrote:
You are absolutely right, we need the suppliers to start taking the hit rather than us customers, too often in the past I've been too lazy and taken it. From now on i'm making the effort to send any crap parts right back!


The problem is, most will require you pay the return shipping. So, in many cases, the time, effort and cost to return the part deter most from bothering. IMO the best solution is to order from a retailer that consistently sells quality parts ... there are a few out there. I have ordered hundreds of dollars of stuff from WW and have only had a fitment issue with one part. They sent out another that day no additional charge. Another time I ordered a carpet kit that was incorrect for my car (my error). Again, they sent out the correct pieces that I needed that day at no additional charge. In both cases I did not have to return any parts ... just emailed photos showing what the problem was. I guess they figure they have no use for defective parts and see no benefit in aggravating a customer by making it a hassle for him/her to move forward with their repair or project. They feel more like a partner in this hobby than just another parts source. I'm pretty sure any hobbyist is in it for the pleasure it brings ... why patronize material suppliers that end up taking the joy out of what is supposed to be a happy pursuit?
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PostPosted: Thu Jul 10, 2025 2:30 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

OldSchoolVW's wrote:
The problem is, most will require you pay the return shipping. So, in many cases, the time, effort and cost to return the part deter most from bothering.

Once again, all part of the basic business model for the more “sketchy” parts vendors out there. They make it inconvenient & difficult to obtain a refund, and so the customer is usually the one that ends-up taking the $$$ hit for poor quality and/or defective merchandise. And that system seems to work very well & profitably indeed! (for those vendors, that is…)
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PostPosted: Thu Jul 10, 2025 8:28 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

FWIW ... there are still numerous parts for ACVWs (like wheel cylinders, master cylinders, return spring kits) that are available through your local auto parts store. NAPA in particular typically has several quality levels of these parts available for purchase at their stores, some with lifetime warranties. Buy it over the counter. If it fails or has fitment issues, returning it is easy.
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PostPosted: Thu Jul 10, 2025 9:58 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Old school that is very true and a good point. Even Advance Auto and O'Reilly's can order some parts through their warehouse and ship to the store In a couple of days. Now when I put together an order with the online vw retailers I first put the items into my cart, and then send a email requesting the country of origin of whatever part I am concerned about. Sometimes you get a direct answer and sometimes you get " we cannot say for sure as they are sourced all over the world ". Oh well.
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APPLEGREENVW
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PostPosted: Thu Jul 10, 2025 11:51 am    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

chrisflstf wrote:
You can have an original German wheel cylinder sleeved in brass, here in the usa. Best option. Wont ever rust again

One vendor, there are others:

https://www.applehydraulicsonline.com/collections/...Ns2GpRvrPI

Thanks for the link. Didn't know this was available. Cool
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PostPosted: Thu Jul 10, 2025 12:26 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

I run a rebuilt Autozone master cylinder in my 1971 Super, replaced a few years ago at no charge (lifetime warranty) after 2 decades of service.

I believe that most of my VW wheel cylinders on both my 1970 and my 1971 were manufactured in China, and have been fine.
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PostPosted: Thu Jul 10, 2025 1:42 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

Crappy wheel cylinders seem to be the norm in the classic Mustang world too. One young lady had to go through several wheel cylinders that were either bad right out of the box or in a short time before she was able to get some decent ones. I ran into the same issue with my 65 2+2. I put new rear wheel cylinders in and within a year the rear passenger one sprung a leak and contaminated the brake assembly.
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PostPosted: Thu Jul 10, 2025 4:06 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

LeeFred wrote:
Crappy wheel cylinders seem to be the norm in the classic Mustang world too.

Amazing, because the technology is many decades old, and so simple !
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1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297
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Jim Dangerous
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PostPosted: Sun Jul 13, 2025 2:24 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

And here is the problem with the Made in China ATE cylinders compared to the previous ATE cylinders that were fitted. There is insufficient material around the mounting bolt hole at the tip!!!

Chinese ATE on the Left
Italian ATE on the Right
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Rolling Eyes


Last edited by Jim Dangerous on Sun Jul 13, 2025 9:55 pm; edited 1 time in total
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Jim Dangerous
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PostPosted: Sun Jul 13, 2025 2:25 pm    Post subject: Re: Questionable Quality of New Rear Wheel Cylinders Reply with quote

FYI.. I also ordered some FTE rear wheel cylinders as a backup option, seems they are also Made in Italy and good quality!

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