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mandodave Samba Member

Joined: July 29, 2008 Posts: 110 Location: St. Paul MN
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Posted: Sat Jul 12, 2025 2:33 pm Post subject: Trottle body spring |
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Something is missing and the throttle wont move, part of the throttle arm is hitting the throttle body. As you see in the photo, the spring is crooked. Looking at other photos, I see there is something missing from the top of the spring. I also just noticed that something is bent there too.
What is that called?
Can I just replace that?
Thanks
David |
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Globedog12 Samba Member

Joined: April 11, 2024 Posts: 173 Location: Atlanta, GA
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Posted: Sat Jul 12, 2025 4:15 pm Post subject: Re: Trottle body spring |
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I don’t know but maybe Bill from sparxwerks will chime in. . I’ve had a distributor and throttle body restored by him. Excellent work. _________________ 1976 VW Type 2 Original fuel injection |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13471 Location: West Coast, USA
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Posted: Sat Jul 12, 2025 6:53 pm Post subject: Re: Trottle body spring |
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That spring looks normally shaped, though the whole thing could use a good cleaning. I like GumOut carb spray with the red nozzle cut short so it comes out faster. Follow with a toothbrush everywhere you can reach, another few sprays, and a drop or three of oil on everything that rotates.
Then, shine a lightbulb behind the plate and look down the bore from both sides. Post pictures if you can capture the light leak around the throttle butterfly. Too much can give the car fast idle speeds, and might be sticky when you first apply throttle. That gets annoying.
Robbie _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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mandodave Samba Member

Joined: July 29, 2008 Posts: 110 Location: St. Paul MN
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Posted: Sat Jul 12, 2025 7:42 pm Post subject: Re: Trottle body spring |
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Here is the light through the butterfly. I have cleaned it up since this photo, but still can not get it to move.
[/img]
Thanks |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13471 Location: West Coast, USA
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Posted: Sat Jul 12, 2025 8:32 pm Post subject: Re: Trottle body spring |
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Remove the barrel nut. The FI buses had a special barrel nut with a collar that prevents it from hanging up on the part.
If it’s seized in the bore, it might be time to look for a good used TB. That’s on the higher side of wear for the butterfly.
Robbie _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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mikedjames Samba Member

Joined: July 02, 2012 Posts: 3304 Location: Hamble, Hampshire, UK
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Posted: Sun Jul 13, 2025 12:23 am Post subject: Re: Trottle body spring |
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The bent up bit is deliberate. It locks the nut on. Use a flat ended punch and a hammer to knock if flat to undo the nut.
Remove the microswitch and soak the whole thjng in penetrating oil/ATF/diesel/fuel/naptha. It might start moving. The more likely it is banned in California the more likely it works...
If it has seized it is probably not worn out. .
More extreme- if there is some movement, undo the cross head screws holding on the butterfly plate- they will have been centre punched to stop them coming undone so you need an exactly matched screwdriver, do not slip! Then if the spring and levers are removed you may be able to slide the plate out, grip the flats of the shaft and wiggle it both ways,
I would not try knocking the shaft out without a wider metric nut on the end to protect it, and even then be gentle to avoid damaging the thread- the shaft is not hard..
Gently use force.. _________________ Ancient vehicles and vessels
1974 VW T2 : Devon Eurovette camper with 1641 DP T1 engine, Progressive carb, full flow oil cooler, EDIS crank timed ignition.
Engine 1: 40k miles (rocker shaft clip fell off), Engine 2: 30k miles (rebuild, dropped valve). Engine 3: a JK Preservation Parts "new" engine, aluminium case: 26k miles: new top end.
Gearbox rebuild 2021 by Bears.
1979 Westerly GK24 24 foot racer/cruiser yacht Forethought of Gosport.
1973 wooden Pacer sailing dinghy |
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mandodave Samba Member

Joined: July 29, 2008 Posts: 110 Location: St. Paul MN
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Posted: Sun Jul 13, 2025 8:30 am Post subject: Re: Trottle body spring |
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Thank you all. By loosening the top nut a tiny bit it, all loosened up. By looking at a picture from a couple months ago, I can see I had the return spring connected to the hole near the nut. not to the arm it should have been connected to and eventually tightened the thing up. At least that is my theory for now. Thinks again |
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