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DnS421 Samba Member
Joined: November 30, 2021 Posts: 3 Location: Tennessee
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Posted: Mon Jul 14, 2025 10:11 am Post subject: 1972 beetle distributor won’t line up! Help? |
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I’ve been trying to fix up my wifes 1972 beetle and got around to the new distributor and when set to tdc it won’t line up to set it correctly, it sets in with the vacuum advance against the fuel pump and I can’t get enough timing out of it to start the car. The old distributor will go right in place correctly, nothing seems different about the two distributors. What do I do? |
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ashman40 Samba Member

Joined: February 16, 2007 Posts: 16552 Location: North Florida, USA
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Posted: Mon Jul 14, 2025 10:33 am Post subject: Re: 1972 beetle distributor won’t line up! Help? |
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Did you rotate your engine so it was at the end of the #1 cylinder compression stroke and the rotor was pointing to the #1 spark plug wire on the distributor cap before you removed the old distributor? This way when you installed the new distributor you know that wherever the rotor is pointing is where the #1 plug wire is installed on the cap?
Let's assume you missed this step. Here is Speedy Jim's page on troubleshooting a No Start condition: https://www.speedyjim.net/htm/eng_strt.htm
Scroll down to the section titled "The Test" and follow these instructions. It walks you thru confirming your engine is at TDC AND the #1 cylinder valves are both CLOSED. When both of these conditions are true your engine is at the end of the #1 compression stroke and ready to delver a spark to the #1 spark plug.
Rotate the body of your distributor (not the crank) so the notch on the rim of the distributor is under the rotor tip. This makes the notch on the rim of the distributor a #1 plug wire mark for future tune ups.
Set the point gap and static time the engine to 7BTDC just to get it running.
Install the #1 plug wire over the rotor tip so the distributor actually sends a spark to the #1 spark plug (because #1 cylinder is at the end of its compression stroke). Install the remaining spark plug wires CW around the cap in the 1-4-3-2 firing order.
Also a note on rotor position when at #1 plug wire post... this differs with different model distributors. Here is a pic from glutamodo or Glenn(?) that shows the #1 plug wire notch and how different model distributors place the mark at different positions around the rim:
Post pics of how your distributor is oriented. Post a pic showing what the top of the distributor drive gear down in the case looks like when the engine is at the end of the #1 compression stroke. It should look like this pic from glutamodo:
Post a pic of the bottoms of both distributors. The cog at the bottom of the distributor is held in place with a pin. The cog can be installed in two different position that could rotate the rotor 180deg from where it should be. Compare how they are mounted on your two different distributors.
_________________ AshMan40
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'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!} |
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bsairhead Samba Member
Joined: October 08, 2008 Posts: 4465 Location: viroqua wi.
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Posted: Mon Jul 14, 2025 4:45 pm Post subject: Re: 1972 beetle distributor won’t line up! Help? |
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DnS421 wrote: |
I’ve been trying to fix up my wifes 1972 beetle and got around to the new distributor and when set to tdc it won’t line up to set it correctly, it sets in with the vacuum advance against the fuel pump and I can’t get enough timing out of it to start the car. The old distributor will go right in place correctly, nothing seems different about the two distributors. What do I do? |
Rotate the wires one hole to get enough clearance. |
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ashman40 Samba Member

Joined: February 16, 2007 Posts: 16552 Location: North Florida, USA
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Posted: Mon Jul 14, 2025 5:03 pm Post subject: Re: 1972 beetle distributor won’t line up! Help? |
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DnS421 wrote: |
... got around to the new distributor and when set to tdc it won’t line up to set it correctly, it sets in with the vacuum advance against the fuel pump and I can’t get enough timing out of it to start the car. |
If your engine was running normally, rotate the crank pulley until the rotor is below the #1 plug wire post on the cap. This way you know where the #1 plug wire belongs. Remove the cap and all the wires from the cap (number the wires before you remove them so you know which spark plug they run to). After rotating the distributor body you will install the #1 spark plug wire over the rotor tip as this is where the #1 plug wire belongs.
If your vacuum canister is hitting the fuel pump... loosen the hold down clamp and rotate the distributor CW 90deg so the canister is now facing the rear of the car. The #1 plug wire notch on the rim of the distributor will likely no longer indicate where the #1 plug wire belongs, but your canister will no longer be interfering w/ the pump. Reinstall the #1 plug wire into the post over the rotor tip. Reinstall the remaining plug wires in firing order (1-4-3-2) CW around the cap. Static time the distributor to 7BTDC just to get the engine running. Once it is running you can properly set the idle timing per the model# of your distributor. _________________ AshMan40
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'67 Beetle #1 {project car that never made it to the road }
'75 Beetle 1200LS (RHD Japan model) {junked due to frame rot}
'67 Beetle #2 {2019 project car - Wish me luck!}
Last edited by ashman40 on Mon Jul 14, 2025 9:17 pm; edited 1 time in total |
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tasb The Distributor Distributor
Joined: April 27, 2002 Posts: 6724 Location: Pentwater, Michigan
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Posted: Mon Jul 14, 2025 7:30 pm Post subject: Re: 1972 beetle distributor won’t line up! Help? |
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Good suggestions so far. We need to know the part numbers of the old and new distributors to help you much further. _________________ Roads Scholar
1957 Kombi low mileage 36 hp governor equipped M 178 Slow Drag Winner 2014, 2015, 2018
1965 hardtop Deluxe Microbus owned since 1990 M 620 factory 12 v 1500cc
1961 (October)Single Cab- Road Trip Workhorse
Member# 2059 |
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Cusser Samba Member

Joined: October 02, 2006 Posts: 33035 Location: Hot Arizona
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Posted: Tue Jul 15, 2025 6:21 am Post subject: Re: 1972 beetle distributor won’t line up! Help? |
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DnS421 wrote: |
I’ve been trying to fix up my wifes 1972 beetle and got around to the new distributor and when set to tdc it won’t line up to set it correctly, it sets in with the vacuum advance against the fuel pump and I can’t get enough timing out of it to start the car. The old distributor will go right in place correctly, nothing seems different about the two distributors. What do I do? |
3 posts, you seem to be new to VWs.
1. The distributor shaft/rotor/cogs only fully seats ONE way into the distributor drive inside the engine.
2. The distributor BODY can be rotated after that.
3. Typically, the vacuum can is opposite the fuel pump. This is not same year as yours, but shows this.
4. If someone has installed that distributor drive incorrectly or if your distributor cogs have been "reversed", you can readily compensate for that by moving the spark plug wires.
5. Do you KNOW how to confirm/turn the engine to TDC for #1 piston??? _________________ 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297 |
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heimlich  VWNOS.com

Joined: November 20, 2016 Posts: 7462 Location: Houston, Texas
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Posted: Wed Jul 16, 2025 7:03 pm Post subject: Re: 1972 beetle distributor won’t line up! Help? |
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Find TDC. Install your distributor. Now rotate it to how you like it in 90 degree increments. You can think of this as quarter turns if 90 degrees doesn't stand out to you. Install the wires. The wire above where the rotor is will be your #1. #1 is always above the rotor at TDC. Orient the other wires based on where you put #1.
The end result will be your distributor in the correct orientation as you expect with a stock setup. The wires will look like they are oriented incorrectly but they will be correct based on TDC. _________________ www.vwnos.com [email protected]
Classic Brands. Classic Quality.
Not all parts are made the same. NOS OE/OEM parts made mainly in West Germany, Early Germany, and Early Brazil are where VW produced the best quality parts and best fitting products.
5% Off your order with coupon code: 5%OFF
Restored Distributors Available (<--Click here) |
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bsairhead Samba Member
Joined: October 08, 2008 Posts: 4465 Location: viroqua wi.
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Posted: Wed Jul 16, 2025 9:03 pm Post subject: Re: 1972 beetle distributor won’t line up! Help? |
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heimlich wrote: |
Find TDC. Install your distributor. Now rotate it to how you like it in 90 degree increments. You can think of this as quarter turns if 90 degrees doesn't stand out to you. Install the wires. The wire above where the rotor is will be your #1. #1 is always above the rotor at TDC. Orient the other wires based on where you put #1.
The end result will be your distributor in the correct orientation as you expect with a stock setup. The wires will look like they are oriented incorrectly but they will be correct based on TDC. |
TDC compression stroke. Crank pulley TDC comes around twice for every one rotation of the distributor. |
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