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buffbuh Samba Member
Joined: August 31, 2007 Posts: 77 Location: Orem, UT
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Posted: Mon Nov 17, 2008 11:38 am Post subject: Best starter for Subaru converted Vanagon |
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Seems that someone had a Vanagon Subaru conversion engine with a "better" starter on it.
I want the best starter money can buy for this van. It has a 2.2 L Subaru, and it is having issues where it will intermittently die on me.
My battery is fairly new. I think the alternator is fine. I will get them tested.
But does anyone know if there is a BETTER STARTER to get to replace the OEM starter?
Buffbuh
'88 Wolfsberg Vanagon
'97 2.2 L Subaru Engine |
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kenmag Samba Member

Joined: March 12, 2007 Posts: 275 Location: Toronto, Canada
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Posted: Mon Nov 17, 2008 11:41 am Post subject: |
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Westy Ventures make an adapter that lets you use a 1996-2003 TDI (Golf/Jetta) manual trans starters.
http://www.westyventures.com/parts.html
Ken.
-edit-
looks like they now have an adapter for autos too. _________________ 87GL Westy/suby ej22
87GL tintop/suby ej22
05 Golf TDI
95 jetta GLX |
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izzydog Samba Member

Joined: April 28, 2005 Posts: 666
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Posted: Mon Nov 17, 2008 12:01 pm Post subject: |
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Westy Ventures is the cheapest solution to the "hot starter" issue with ej22 conversions. I have not personally tried it but Karl doesn't sell junk - he stands behind his stuff.
The IMI "hi torque" starters are iffy - I've heard good and bad stories.
I have the same starter issue with my ej22 and have been considering the above option as well as the new Small Car bell housing that uses the Subie starter. Its $600 for the bell housing but I'm thinking of moving up to a 2.5 and the new bell housing uses not only the Subie starter but the flywheel and clutch from the donor.
I can oly hope that the new bell housing places the starter is a more accessible spot than the current spot on my Syncro. Dropping the motor and trans down several inches to get to the starter in kinda insane.
Jeff |
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Gorge Runner Samba Member

Joined: February 24, 2008 Posts: 199 Location: Portland, OR
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Posted: Mon Nov 17, 2008 1:12 pm Post subject: |
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What is the issue? Heat?
No one I've spoken with to has found it necessary to switch from a standard Bosch starter for their subie conversion--even the synchro guys. I use my old started on the wrx with no problems at all. Is the 2.2 higher compression than the 2.5? Or is it lack of ventilation with a synchro? I know the wrx is pretty low CR like 8:1, and since its a 2WD there is tons of ventilation.
Just wondering.
Marc _________________ 91 Carat
EJ205 WRX |
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Rhinoculips Samba Member

Joined: August 08, 2005 Posts: 918 Location: Keystone, Colorado
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Posted: Mon Nov 17, 2008 2:08 pm Post subject: |
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I am using the stock starter on my '89 Westy with a EJ22 and it cranks just as well as with the old WBX'er. FYI - Most say that the 3/4 horsepower starter from the 1.9 WBX'er is not sufficient. Though you have the 1 hp starter since your van is '86+ and should be fine...if it's healthy.
You may try checking your grounds, both on the tranny nose and the one going to the side wall off the left air intake bolt.
I have heard that adding a third ground going directly to one of the starters mounting bolt can help boost it.
Have you posted on Yahoo's Subaru conversion forum called SubaruVanagon? There is a fairly recent post on this. You will find the info on the hi-torq starter as well.
http://autos.groups.yahoo.com/group/subaruvanagon/
What I believe is the upgraded one you are seeking is the IMI-104 Hi-Torq starter. Though I would double check this with those more in the know at SubaruVanagon Yahoo forum. Here is the link for the starter
http://www.funrunr.com/hitorque.htm _________________ “May your trails be crooked, winding, lonesome, dangerous, leading to the most amazing view. May your mountains rise into and above the clouds.” - Edward Abbey
Click to view image |
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vanaru Samba Member

Joined: November 02, 2005 Posts: 170 Location: Sykesville, Maryland
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Posted: Mon Nov 17, 2008 3:03 pm Post subject: stock starter here... |
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on the wrx vanagon... spins fine. even quieter than with the stock 2.1
make sure you have good grounds and clean connections... |
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izzydog Samba Member

Joined: April 28, 2005 Posts: 666
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Posted: Mon Nov 17, 2008 3:50 pm Post subject: |
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The issue is not the ground because I only have a problem with the starter when the engine is hot and I shut it down for less than a minute or it stalls. When the engine is cold or has been shut down from hot for more than 3 or 4 minutes, there is no problem at all - spins quite well. I have personally heard this from at least 3 other Subie Syncro owners so I don't think its an electrical issue isolated to my van. I've heard that the problem is a combination of higher compression and engine heat. If it wasn't such a monster PIA to get the starter out, I'd have tried a rebuilt long ago.
Jeff |
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freshintulsa Samba Member

Joined: July 16, 2006 Posts: 229 Location: Tulsa, OK
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Posted: Mon Nov 17, 2008 7:41 pm Post subject: |
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get the tdi starter from westy ventures, i've had one on my svx van since january and not one hesitation on starting, EVER!!! karl is super nice, and has quality parts that look great. go tdi!! _________________ "go slower, go lower!!!"
85 westy svx
Fresh front end rebuild
Front cab changed from brown to black with new homemade door panels, etc.
Soon to remove fridge/sink/cabinet and make custom bench seat!!!
89 wolfsburg/ bluestar.... finished the stick to automatic conversion,
tiico motor
Daily driver, 20mpgs and has enough hair in it to make a few dogs. |
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presslab Samba Member
Joined: September 29, 2008 Posts: 1730 Location: Sonoma County
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Posted: Mon Nov 17, 2008 8:00 pm Post subject: |
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| I have a Bosch rebuilt 1 HP starter and it turns my EJ22 over plenty fast; however the coldest I have had it is 18 F. |
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wcdennis Samba Member

Joined: July 20, 2004 Posts: 955 Location: Winston-Salem NC
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Posted: Mon Nov 17, 2008 8:35 pm Post subject: |
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Izzydog,
You can add one more person to the list of those who suffer from the SubaruVanagon hot start syndrome. I have a 2wd Westy with a 2.2L, so it is not necessarily a Syncro issue. I'm pretty sure the problem is high compression when the engine is hot. I have never had the van not start, but it cranks so slow that I'm holding my breath every time.
I have also read about the high failure rate of the IMI starters or I might have tried one. The Westy Ventures adapter is news to me and it looks like a great option. |
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ftp2leta Samba Member

Joined: October 11, 2004 Posts: 3271 Location: Montreal
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Posted: Mon Nov 17, 2008 9:07 pm Post subject: |
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The late 2.1L starter is doing a fine job, the 1.9L will not, that 1/4 hp make all the difference. But it need to be in good shape.
Maybe Syncro are more prone to some overheating but i didn't see that at all so far. that said, if you want to be sure it's the starter and not the wire coming from the ignition switch jump-start it form the back. Now you will know. If it still doesn't start, now it may be the starter, again, to be sure bang this one with a hammer, if it now start it is the starter.
Karl option is very good:
The diesel starter are very strong and last for ever, you can find them use for 20$ and those will outlast your van.
Cheers, Ben _________________ Working with rust, grease, dirt and dust is a sad truth.
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FI part for sale: http://www.benplace.com/parts_sale1.htm
My site: http://www.benplace.com/vw2.htm
Subi conversion: http://www.benplace.com/vanaru_eng.htm
Youtube http://www.youtube.com/user/ftp2leta |
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Outback Kampers Samba Member

Joined: December 29, 2004 Posts: 2345 Location: Oregon Outback
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Posted: Mon Nov 17, 2008 11:57 pm Post subject: |
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Thanks for the pics Ben! I've been wondering how well the adaptors are working on the SVX. Have you guys tested the automatic versions yet? :S
Where do you find starters for $20??? I'd like to have a couple if you can find a few that cheap! _________________ Karl Mullendore
1990 Syncro 16" sunroof Reimo highroof conversion
1990 Westy Multivan 112i automatic
1992 LT31 Karmann Distance Wide 'La Tortuga'
2014 Touareg X TDI |
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ftp2leta Samba Member

Joined: October 11, 2004 Posts: 3271 Location: Montreal
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Posted: Tue Nov 18, 2008 5:46 am Post subject: |
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| westyventures wrote: |
Thanks for the pics Ben! I've been wondering how well the adaptors are working on the SVX. Have you guys tested the automatic versions yet? :S
Where do you find starters for $20??? I'd like to have a couple if you can find a few that cheap! |
Hi Karl, well, i'm surrounded with shop and 2 are VW's so they had a few in a box. Hans told me he can find those easily for cheap in the states so you could ask him.
PM me, i could use a few
Ben _________________ Working with rust, grease, dirt and dust is a sad truth.
------------------------------------------------------
FI part for sale: http://www.benplace.com/parts_sale1.htm
My site: http://www.benplace.com/vw2.htm
Subi conversion: http://www.benplace.com/vanaru_eng.htm
Youtube http://www.youtube.com/user/ftp2leta |
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freshintulsa Samba Member

Joined: July 16, 2006 Posts: 229 Location: Tulsa, OK
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Posted: Tue Nov 18, 2008 6:36 am Post subject: |
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these tdi adapters work great!! fit perfect on 2wd, and just like karl wrote, requires just alittle notch on the dif pod bracket on syncros. if you have any thoughts about getting a starter, get the tdi one. on 2.2s, i've never hada problem with the stock 1hp starter working fine. BUT, if you have a syncro, and dont like spending a few hours changing the starter if it goes bad in the middle of nowhere, get the tdi one. no more worries nad no problems. Oh, karl, i work at rocky mountain westy and we've been using the tdi adapters on several svx and one 2.5 conversions, and its awesome! i also have one on my personal svx van and its never missed a beat in almost a year!! great adapter, quality product. have not yet tested the automatic, but its great that you make one so it can be done now. _________________ "go slower, go lower!!!"
85 westy svx
Fresh front end rebuild
Front cab changed from brown to black with new homemade door panels, etc.
Soon to remove fridge/sink/cabinet and make custom bench seat!!!
89 wolfsburg/ bluestar.... finished the stick to automatic conversion,
tiico motor
Daily driver, 20mpgs and has enough hair in it to make a few dogs. |
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buffbuh Samba Member
Joined: August 31, 2007 Posts: 77 Location: Orem, UT
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Posted: Tue Nov 18, 2008 10:14 am Post subject: Thanks to ALL! |
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Thanks so much for all the REPLIES! I love theSamba!
As soon as I can find a TDI starter, I'll get the adapter. That it sounding like the most "sound" option.
I think I am using a 1.9L starter right now. That could be the main issue - but I'm tired of replacing the starter - I want the best.
Let me know if anyone of you finds an extra TDI starter!
Buffbuh |
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RichBenn Samba Member
Joined: November 16, 2005 Posts: 703 Location: Lake Tahoe, NV
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Posted: Tue Nov 18, 2008 10:29 am Post subject: |
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| presslab wrote: |
| I have a Bosch rebuilt 1 HP starter and it turns my EJ22 over plenty fast; however the coldest I have had it is 18 F. |
Ditto! My experience exactly.
Alot of the problems people have with existing starters are:
1. 1.9's are pretty marginal,
2. Old 2.1's and 1.9's may be worn out,
3. Some FLAP (non-Bosch) rebuilds may not be the best.
4. The bushing may be worn out (new one comes with rebuild)
Of course, grounds and good cables are important regardless....
The main vendors sell rebuilt starters; that's where I got mine - a Bosch rebuild. I can't believe how good it is compared to the 1.9.
Edit -- Oh, and BTW, if you are an SVX, I think the diesel starter is probably the thing. You are talking a MUCH more difficult job turning it over than a 2.2L. But I can't fathom a 2.2L really needing it, unless something else is wrong. _________________ Rich |
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dieselJosh Samba Member
Joined: August 30, 2005 Posts: 15
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Posted: Tue Nov 18, 2008 1:17 pm Post subject: Diesel vanagon starters. |
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Ben,
PM sent! |
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buffbuh Samba Member
Joined: August 31, 2007 Posts: 77 Location: Orem, UT
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Posted: Tue Nov 18, 2008 5:13 pm Post subject: What about NSA Starter? |
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Will this work?
Auto parts warehouse
Buffbuh |
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buffbuh Samba Member
Joined: August 31, 2007 Posts: 77 Location: Orem, UT
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Posted: Tue Nov 18, 2008 5:26 pm Post subject: There's also USA Industries, New Advantage, and Autoline |
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car-stuff-1
car-stuff-2 |
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Outback Kampers Samba Member

Joined: December 29, 2004 Posts: 2345 Location: Oregon Outback
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Posted: Tue Nov 18, 2008 6:34 pm Post subject: |
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I would not recommend buying from parts warehouses that don't list the Bosch number and list one starter as fitting multiple models. The TDI starter is not the same as the gas model. In most cases what is advertised on the sites mentioned is not Bosch but aftermarket crap. Get genuine Bosch SR0408X remanufactured (original VW part #s 02A911023R or 02A911024) and you won't have to worry. _________________ Karl Mullendore
1990 Syncro 16" sunroof Reimo highroof conversion
1990 Westy Multivan 112i automatic
1992 LT31 Karmann Distance Wide 'La Tortuga'
2014 Touareg X TDI |
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