Hello! Log in or Register   |  Help  |  Donate  |  Premium Membership  |  Buy Shirts See all banner ads | Advertise on TheSamba.com  
TheSamba.com
 
Help Me Decide - Repair Wasserboxer, Subaru, Zetec?
Page: Previous  1, 2, 3, 4
Forum Index -> Vanagon Share: Facebook Twitter
Reply to topic
Print View
Quick sort: Show newest posts on top | Show oldest posts on top View previous topic :: View next topic  
Author Message
randywebb
Samba Member


Joined: February 15, 2005
Posts: 3815
Location: Greater Metropolitan Nimrod, Orygun
randywebb is offline 

PostPosted: Wed Jan 20, 2010 8:56 pm    Post subject: Reply with quote

re: "lose 1 inch on mine"

what engine IS that?


Last edited by randywebb on Wed Jan 20, 2010 11:15 pm; edited 1 time in total
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Tomudell
Samba Member


Joined: July 12, 2009
Posts: 16
Location: Anaheim, CA
Tomudell is offline 

PostPosted: Wed Jan 20, 2010 11:07 pm    Post subject: Reply with quote

Ok, after much reading the past day and talking to my aunts ex again I have decided to do the subi conversion instead of the rebuild. I plan to intall it my self to keep the cost down. I am still debating to buy the KEP or the small car, any thoughts?
Back to top
View user's profile Send private message Classifieds Feedback
ftp2leta
Samba Member


Joined: October 11, 2004
Posts: 3271
Location: Montreal
ftp2leta is offline 

PostPosted: Thu Jan 21, 2010 6:36 am    Post subject: Reply with quote

randywebb wrote:
re: "lose 1 inch on mine"

what engine IS that?


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Ah, maybe 1.5 Smile
_________________
Working with rust, grease, dirt and dust is a sad truth.
------------------------------------------------------
FI part for sale: http://www.benplace.com/parts_sale1.htm
My site: http://www.benplace.com/vw2.htm
Subi conversion: http://www.benplace.com/vanaru_eng.htm
Youtube http://www.youtube.com/user/ftp2leta
Back to top
View user's profile Send private message Send e-mail Visit poster's website Facebook Gallery Classifieds Feedback
Jon_slider
Samba Member


Joined: April 11, 2007
Posts: 5091
Location: Santa Cruz, Crowdifornia
Jon_slider is offline 

PostPosted: Thu Jan 21, 2010 10:18 am    Post subject: Go with a 2.5 subie, more power more better Reply with quote

> I think if I were to go the Bostig route I'd just spend some time finding an acommodating/lax shop. After that, how big a risk is it?

I agree, but by that logic, the 2.5 subie is a better choice, it has a LOT more power than a Bostig Zetec.

And, I dont think a shop that sniffs my 2.2 subie powered Syncro Westy is doing anything immoral. After all, the van has no more emissions than it did with a Waterboxer.

And fwiw, I was denied a Sticker by CARB Referee in San Jose. So I found a smog shop to sniff the tailpipe and passed.

Moral of the story, if you cant have a CARB sticker anyway, why choose a 130 horsepower Bostig or 2.2 Subie, when you could have a 165 horsepower Subie 2.5.

Its all about the horsepower, for me.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
j_dirge
Samba Member


Joined: August 08, 2007
Posts: 4641
Location: Twain Harte, CA
j_dirge is offline 

PostPosted: Thu Jan 21, 2010 11:33 am    Post subject: Reply with quote

Tomudell wrote:
Ok, after much reading the past day and talking to my aunts ex again I have decided to do the subi conversion instead of the rebuild. I plan to intall it my self to keep the cost down. I am still debating to buy the KEP or the small car, any thoughts?

If you want hassle free (relatively) CA smog test.. buy KEP 2.2 kit with the CARB EO and install exaclty whats on the parts list.

The Smallcar kit will likely be rejected by a smog tech and you will have to see the BAR ref.
The BAR ref may or may not pass you depending on what you used.. particularly related to exhaust up to the CO sensor and the now required CARB EO catalytic converter.

Check to see if the KEP kit currently includes the CARB EO cat for the 2.2.
If not.. add one to your parts list.

Do NOT pay for a non-CARB EO cat if you plan on registering in CA.
_________________
-89 GL Westy, SVX.. finally.

-57 pan f/g buggy with a 67 pancake Type 3 "S"
"Jimi Hendrix owned one. Richard Nixon did not"
-Grand Tour, Season 1, episodes 4 and 5

danfromsyr wrote:
those are straight line runs with light weight race cars for only 1/4mile at a time..
not pushing a loaded brick up a mountain pass with a family of 4+ inside expecting to have an event free vacation..
Back to top
View user's profile Send private message Gallery Classifieds Feedback
PDXWesty
Samba Member


Joined: April 11, 2006
Posts: 6344
Location: Portland OR
PDXWesty is offline 

PostPosted: Thu Jan 21, 2010 11:49 am    Post subject: Reply with quote

Has anyone heard an update from the OP? I wonder what he decided to do.
_________________
89 Westy 2.1 Auto
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Jon_slider
Samba Member


Joined: April 11, 2007
Posts: 5091
Location: Santa Cruz, Crowdifornia
Jon_slider is offline 

PostPosted: Thu Jan 21, 2010 11:50 am    Post subject: Reply with quote

> If you want hassle free (relatively) CA smog test.. buy KEP 2.2 kit with the CARB EO and install exaclty whats on the parts list.

This is true, if you plan to try and get a CARB referee to give you a bar code sticker, and that sticker means ANY smog shop will smog your van.

However, I have a KEP conversion, but the CARB referee told me to just take the van to a smog shop as is (I know, get real, but thats what happened). I was refused a bar code sticker.

So I went to a smog shop in Santa Cruz, CA, and got smogged, problem solved for the next 2 years.

I understand the Alameda ref is better educated on subaru installs, and I agree that it would be better to have the bar code sticker. Next time I need a smog inspection, if I cant find a shop to pass me without it, I will go to the trouble of trying to convice a CARB Referee to give me the bar code sticker..

Point being, I can pass smog without a CARB Sticker, which means I could have had a 2.5 subaru instead of a 2.2...

in my experience, smog shops dont care about the Kennedy Executive Order, referees might, but smog shops dont.

It IS true however, that many smog shops will refuse to smog a van if I tell them I have a subaru motor installed, even though its coved by executive order.

Moral of the story, if you go Kennedy compliant, you do it because you plan to convince a referee to give you a bar code sticker. OTOH, if you can find a shop to smog you without mentioning the engine change, then it matters not at all what motor, or what kit, you install.. Just my experience and opinion.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
j_dirge
Samba Member


Joined: August 08, 2007
Posts: 4641
Location: Twain Harte, CA
j_dirge is offline 

PostPosted: Thu Jan 21, 2010 12:01 pm    Post subject: Reply with quote

Jon_slider wrote:
Just my experience and opinion.

Fair enough.. but you roll the dice every 2 yrs.
The KEP EO *should* only require a visit to the smog tech.. If the smog tech refuses to punch up the EO info, then call CARB on the smog tech.
Its his job to check the EO.. just as it his job to check the apprpriate EO on cats.

My opinion, not that its worth much, is that if we force THEM to follow thier own rules.. then we get a more clear delineation/interpretation of the rules for OUR use.
Double edged sword though.

Right now its as clear as mud.

Check your PM..

I am not above "interpreting" these rules to my own satisfaction.
Afterall.. thats the American way! Laughing
_________________
-89 GL Westy, SVX.. finally.

-57 pan f/g buggy with a 67 pancake Type 3 "S"
"Jimi Hendrix owned one. Richard Nixon did not"
-Grand Tour, Season 1, episodes 4 and 5

danfromsyr wrote:
those are straight line runs with light weight race cars for only 1/4mile at a time..
not pushing a loaded brick up a mountain pass with a family of 4+ inside expecting to have an event free vacation..
Back to top
View user's profile Send private message Gallery Classifieds Feedback
izzydog
Samba Member


Joined: April 28, 2005
Posts: 666

izzydog is offline 

PostPosted: Thu Jan 21, 2010 5:38 pm    Post subject: Reply with quote

If I were doing a conversion right now (I did mine almost 3 years ago) I would find a list of local refs and GO TALK TO THEM. Ask them what they want to see. They are not boogeymen. They have a job to do and most will be willing to tell you exactly what they want to see. You are rolling the dice if you do anything else at this stage in the game.

The conversion scene in California is a moving target. What one ref wants to see another won't even consider. Without knowing what a ref wants to see, you could be throwing thousands of dollars down the drain.

I did mine with no KEP stuff whatsoever. Passed no problem. The ref that did mine (Bob in Alameda) is gone - retired. That door has closed. Things are changing.

If you put a 2.5 in there and magically make it through smog, you will have to do the same thing again in 2 years. A lot can change in two years at your local smog shop. Unless your rich uncle happens to own a gas station and can ignore the fact that you have a Subaru engine on board, don't count on someone else doing that as well. You could find a backwater station somewhere and just roll in and try it but you may have to try and fail several places before you find someone that doesn't look at your engine carefully. All your failed tests will go to Sacramento and you might get flagged somehow. If you go this route have the stations do a "test only". That way you stay out of the system.

If you really want a 2.5, you can do it the "Warren Chapman" way. Put a 2.2 with a KEP kit in there and then throw a 2.5 in there two years later and use any mount, muffler etc that your budget allows. A smog tech is a lot less likely to know the difference between a 2.2 and a 2.5 vs. a 2.2 and a WBX.

Whatever you do, do it soon -- before California changes the rules again.

Find a ref and work with them. They are mostly good guys just trying to do their jobs. You may not agree with them, but they are not out to screw you in some personal way. The chuckleheads in Sacramento... now that's another story!
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
connorsvw2
Samba Member


Joined: August 16, 2008
Posts: 361
Location: Denver, CO
connorsvw2 is offline 

PostPosted: Fri Jan 22, 2010 9:37 pm    Post subject: Reply with quote

JLP engines, aka Jake Lake/Ken Morgan? Shocked I'd review this site carefully before going that route if I were you.

I met with him in 2002 and visited his shop in Denver and considered his engine before going with the Subie 2.5 back in 2003. Best Vanagon decision I have made to date, it seems, based upon the experiences of others.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
dredward
Samba Member


Joined: May 24, 2007
Posts: 1081

dredward is offline 

PostPosted: Fri Jan 22, 2010 10:20 pm    Post subject: Re: Help Me Decide - Repair Wasserboxer, Subaru, Zetec? Reply with quote

jyl wrote:
Hi guys. I'm asking for help in deciding how to deal with two blown head gaskets on my '88 Westy. Repair the wasserboxer, or use opportunity to install a Subaru engine?

The gaskets blew right before our family camping trip, arrgh. We crammed everyone in the Prius and went camping anyway. So the van is sitting back in the repair shop in Portland OR, waiting for my decision. And I'm camping in Canada - this is my one night of the trip with Internet access (and showers) - trying to make a decision.

I know there is a ton of info out there that I can tap if I decide on the Subaru transplant. I'm really more asking for help in thinking through the realistic pros and cons of each option.

So, the basics. Van is manual, 138K miles. PO's records show heads done once before. Engine was running nicely, had just had coolant flushed and changed oil in preparation for this trip. Wife is driving on some errand, oil light comes on, she starts leaving a trail of white something (steam? I wasn't there), coolant light comes on, she pulls over, and eventually van gets towed. (I know, why didn't she pull over immediately when the oil light went on . . . well, that's water under the bridge.)

My goal - go get the van running again, reliable for the long run and long trips. I have to keep the A/C. Need to keep the cost down too. Would be nice not to lose the whole camping season. I live in Oregon so fewer smog worries, but I'd like the van to remain smoggable in California in case I ever move back. Wife says she would like more power, I'm more interested in reliability.

Option 1 - Fix wasserboxer:

Mechanic has not started pulling anything apart, so don't know if heads are reusable, or if damage was done to bottom end. He tells me replacing heads and head gaskets is roughly a $2500 job if rest of motor isn't touched. So, I can write a check and be back on the road in a couple weeks. I admit that needing new heads twice in 138K miles isn't increasing my faith in this engine.

Option 2 - Subaru transplant:

I have a flat driveway to work in and a tiny garage to store stuff in, and tools, floor jack, jackstands, etc. I've never worked on the van before, but can read/follow instructions. I have dropped and re-installed the engine in my 911 before, so have some sense of how to pull a rear-mounted boxer motor. But minimal ability to "fabricate" anything - no welder, etc. I gather that a Subaru 2.2L with 70-100K miles including ECU and harness might cost $1000-2000. I am reading the Kennedy and SmallCar sites and am thinking I should budget $2500 for conversion parts, and another $500 for stuff like engine stand, engine hoist, rental pickup truck (to go get the engine), etc. Not sure how many man-hours to plan on - I gather the harness is the most time-consuming part, and next is replacing the Subaru timing belt and various sensors and seals as a precaution - maybe figure 80-100 hours of work to do a transplant?

What do you guys think? What considerations am I missing, what info do I have wrong? Anyone done a Subaru transplant and regretted it, or been unpleasantly surprised at the work involved? Should I have more faith in the wasserboxer?

Go 1.8t, you won't regret it. I did mine at home, saveing me alot of $. It is cheaper then a GoWesty option, more depenable, and very tunable for more power.
Back to top
View user's profile Send private message Classifieds Feedback
dredward
Samba Member


Joined: May 24, 2007
Posts: 1081

dredward is offline 

PostPosted: Fri Jan 22, 2010 10:22 pm    Post subject: Reply with quote

Jon_slider wrote:
> If you want hassle free (relatively) CA smog test.. buy KEP 2.2 kit with the CARB EO and install exaclty whats on the parts list.

This is true, if you plan to try and get a CARB referee to give you a bar code sticker, and that sticker means ANY smog shop will smog your van.

However, I have a KEP conversion, but the CARB referee told me to just take the van to a smog shop as is (I know, get real, but thats what happened). I was refused a bar code sticker.

So I went to a smog shop in Santa Cruz, CA, and got smogged, problem solved for the next 2 years.

I understand the Alameda ref is better educated on subaru installs, and I agree that it would be better to have the bar code sticker. Next time I need a smog inspection, if I cant find a shop to pass me without it, I will go to the trouble of trying to convice a CARB Referee to give me the bar code sticker..

Point being, I can pass smog without a CARB Sticker, which means I could have had a 2.5 subaru instead of a 2.2...

in my experience, smog shops dont care about the Kennedy Executive Order, referees might, but smog shops dont.

It IS true however, that many smog shops will refuse to smog a van if I tell them I have a subaru motor installed, even though its coved by executive order.

Moral of the story, if you go Kennedy compliant, you do it because you plan to convince a referee to give you a bar code sticker. OTOH, if you can find a shop to smog you without mentioning the engine change, then it matters not at all what motor, or what kit, you install.. Just my experience and opinion.

My 1.8t has a bar sticker Very Happy Go to http://www.stephansautohaus.com/VWVANAGONDIVISION.aspx Check the specs and info. If you can do it yer self you'll save alot of $. I got my harness, Mounts, clutch assembly, and other hard parts through Stephan. He walked me through the process and was very helpful. He pioneered this swap so he the one to ask details. I was gona go aba with a super charger(neuspeed) or with a g60 carrado with after market charger by BBM. I am soooo glad i went this route. I can take any hill, pass, or grade like i am driveing a car. No other swap has this powere thats legal in Cali. withjust a chip tune i have over 200hp and 250lbs of torque(@1900 rpm). Withe a stg3 from apr this motor will produce over 300hp and 350lbs of torque with just bolt ons and a tune.....
Back to top
View user's profile Send private message Classifieds Feedback
aquaboxa
Samba Member


Joined: August 30, 2009
Posts: 96
Location: Upstate NY
aquaboxa is offline 

PostPosted: Sat Jan 23, 2010 6:43 am    Post subject: Reply with quote

Perhaps this will change your mind...

I'd like to pick this up and keep it in the garage "just in case". Alas, these days we don't get to spend $700 just in case

http://www.thesamba.com/vw/classifieds/detail.php?id=909443
_________________
'89 Vanagon Bluestar
a.k.a. "The Bermuda Rectangle"
Back to top
View user's profile Send private message Classifieds Feedback
Display posts from previous:   
Reply to topic    Forum Index -> Vanagon All times are Mountain Standard Time/Pacific Daylight Savings Time
Page: Previous  1, 2, 3, 4
Page 4 of 4

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum

About | Help! | Advertise | Donate | Premium Membership | Privacy/Terms of Use | Contact Us | Site Map
Copyright © 1996-2025, Everett Barnes. All Rights Reserved.
Not affiliated with or sponsored by Volkswagen of America | Forum powered by phpBB
Links to eBay or other vendor sites may be affiliate links where the site receives compensation.