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Ambulance fan resto
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tanhis
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PostPosted: Wed Feb 05, 2014 9:46 am    Post subject: Ambulance fan resto Reply with quote

So I started to disasseble my ambulance fans and got to the point where I need to remove the fan from the motor. I got the rear bullet part of the housing off but the fan part does not want to move from the motor.
I have now soaked it in the wd40 and removed the nut. I even tried little heat and small bearing puller but stopped before I bend the fan.

So how other people have been able to remove the fan from the motor.

And pic from the gallery for the reference what I need to remove.
Image may have been reduced in size. Click image to view fullscreen.

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Stocknazi
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PostPosted: Mon Apr 07, 2014 6:34 am    Post subject: Reply with quote

Tanis, were you able to remove the fan from the motor?

Does the knob pull straight off the switch? I found a cover and switch and need to remove the switch/knob to do a little work on the cover.

Never had one apart and don't want to break the knob.
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tanhis
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PostPosted: Mon Apr 07, 2014 6:43 am    Post subject: Reply with quote

No I was not able to remove the fan from the motor whit out breaking it so I left it on as I got the motor spinning freely whitout removing the fan.

And the knob is held in place by the ring that mounts the switch to the body of the fan assembly.

Quote:
Well here is the starting point
Image may have been reduced in size. Click image to view fullscreen.


I had a better cower for the fans so I did not have to srach my head whit a old bend one.
Image may have been reduced in size. Click image to view fullscreen.


Well then to the resto part. Other fan was half seized and did not spin freely. And the other one was spinnig freely. So I tried to undo the fan part of the motor and had no luck as it was totally seized I tried heat I tried a small bearing puller I trid wd40 owernight and motor oil whit heat and only managed to bend the blade assembly a bit but for my luck all the wd40/heat etc the motor now spun freely. So I just reassembled it and cleaned the rust and painted all the parts whit rust stop treatment.

Then I tested both motors whit 6V battery and after a few sprays of contact cleaner both motors run nice and smoothly.

Then I repainted the motors and the housing whit semigloss grey paint (Not whit primer and I know not the right color but still grey).

And when the paint was drying I cleaned all the screws and terminals of the voltage drop swich and reinstalled it to the cover. I also made sure that the cracked wires of the motor will not short out so I cowered those whit shinktubing.

And heres the end result
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


I will paint the cower when I have decided what color the car will be. In the end I think that the ivory is a bit lame even it is the original color.

Btw are there repro knobs for the switch awailable as mine is in two parts and the other part is ofcource missing so I can not just simply glue it.
Image may have been reduced in size. Click image to view fullscreen.

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-65 Typ 34
-73 411 variant all metal custom
-69 typ 2, 9 seater
-89 vanagon camper conversion matkaaja
-08 3.0tdi phaeton
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cru62
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PostPosted: Mon Apr 07, 2014 2:31 pm    Post subject: Reply with quote

StockNazi wrote:
Tanis, were you able to remove the fan from the motor?

Does the knob pull straight off the switch? I found a cover and switch and need to remove the switch/knob to do a little work on the cover.

Never had one apart and don't want to break the knob.


Unscrew the trim ring on the front of the switch. The knob will come off as well and the switch will be free of the backside. I believe there is a keyway for the switch in the hole on the cover so the switch doesn't spin when it is used.
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Stocknazi
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PostPosted: Tue Apr 08, 2014 6:56 pm    Post subject: Reply with quote

I managed to get the switch bezel off; the procedure is in the Bently too.

I believe i am missing a spacer of some kind for the switch; It will not tighten up on the cover properly.

Anyone have a pics of the spacer?
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EverettB Premium Member
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PostPosted: Tue Apr 08, 2014 9:48 pm    Post subject: Reply with quote

StockNazi wrote:
I managed to get the switch bezel off; the procedure is in the Bently too.

I believe i am missing a spacer of some kind for the switch; It will not tighten up on the cover properly.

Anyone have a pics of the spacer?


Yes, there is a bakelite spacer.

Here you go, I took a switch apart:
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


The cutout locks into that stamping in the switch
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Stocknazi
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PostPosted: Wed Apr 09, 2014 2:34 pm    Post subject: Reply with quote

Cool , thanks

Looks like that may be fairly easy to make if I can not find an og.
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"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
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cru62
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PostPosted: Wed Apr 09, 2014 4:26 pm    Post subject: Reply with quote

EverettB wrote:

Image may have been reduced in size. Click image to view fullscreen.


The cutout locks into that stamping in the switch


The "tang" on the face of that spacer is what indexes with the switch body and keeps the spacer from rotating. The "keyway" on the opposite edge of the spacer is what locks onto the "key" on the fan plate to keep the switch AND the spacer from rotating.

There seem to be three ways of doing(or making) things-The right way, the wrong way and the German way. The German way usually involves three times more parts than any other way along with more assembly steps requiring at least one specialty tool and multiple helping hands. Personally, I just love the German way!
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Stocknazi
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PostPosted: Thu Apr 10, 2014 8:50 am    Post subject: Reply with quote

EverettB wrote:
StockNazi wrote:
I managed to get the switch bezel off; the procedure is in the Bently too.

I believe i am missing a spacer of some kind for the switch; It will not tighten up on the cover properly.

Anyone have a pics of the spacer?


Yes, there is a bakelite spacer.

Here you go, I took a switch apart:
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


The cutout locks into that stamping in the switch
My switch had 2 smaller washers that fit under the bezel; are there 2 stacked together in the pic?
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"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
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EverettB Premium Member
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PostPosted: Thu Apr 10, 2014 9:02 am    Post subject: Reply with quote

Yes, the right side small washers are 2 stacked together.
They slip over the knob and ride on top of it.
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tanhis
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PostPosted: Thu Apr 10, 2014 10:28 am    Post subject: Reply with quote

While the switch is apart and wires are off you might want to clean the wire terminals from the back as those normally are quite oxidated and connect badly.
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BulliBill
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PostPosted: Thu Apr 10, 2014 2:04 pm    Post subject: Reply with quote

I just had two switches apart last week, (one used and one NOS) and my NOS switch looks like the layout that Everett posted (I saw you from a distance at Kelley Park, Everett) and I can confirm that there are two smaller metal washers stacked on the top of the switch handle.

Also, I'm not sure about any current reproductions of the knob or the bakelite spacer ring, but many years ago someone out West had a go at reproducing the knobs in black. I bought one at a swap meet out there, and the casting wasn't totally finished, but the overall shape was pretty nice and very accurate.

Here is the repro black (un-finished) knob on the right, the NOS Ivory switch and knob on the left (sorry about the "soft" focus):
Image may have been reduced in size. Click image to view fullscreen.


I bought one back then and just last week carefully wet-sanded the knob outer surfaces first with 600, and then 1000 grit wet/dry paper, and then used a tiny buffing wheel with plastic buffing compound on a Dremel tool to finish-buff it out. It turned out beautiful, I am very pleased with the results. The following shot is of the black knob after wet/dry sanding and before any final Dremel polishing. Note the knob has no red lens (yet):
Image may have been reduced in size. Click image to view fullscreen.


The repro black knob had no colored lens in it, but I should be able to cut out and gently glue a red Eisenglass lens (like you use for speedo warning lights) into the hole. Since the rest of the knobs in my 1959 Double-Cab are black, it would be nice to have the Ambulance fan switch match too, although most switches on black-knob trucks seemed to have been ivory... The following shot is after the Dremel compound polishing and mounting it in my used switches:
Image may have been reduced in size. Click image to view fullscreen.


As for the black spacer rings, I'll bet someone out there who is handy with plastic moulding, could easily reproduce that spacer ring. I'll bet that 50% of the rings on switches are at the very least cracked, and that many of us with switches are missing those spacer rings altogether. Hopefully some enterprising entrepreneur will make a nice little run of them and make a little profit helping us complete our used switches...

Bill Bowman
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ezcamper
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PostPosted: Thu Apr 10, 2014 7:06 pm    Post subject: Reply with quote

Bill, I can make the spacer. I just need a good one to copy.

Here is my fan that I restored in 2002. I made the spacer out of fiberglass poured into an applesauce container. (before I knew how to make molds and copy an original)
Image may have been reduced in size. Click image to view fullscreen.

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Stocknazi
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PostPosted: Fri Apr 11, 2014 5:16 pm    Post subject: Reply with quote

That black knob looks good; I was thinking the same thing on the fan switch knob matching the rest of my dash knobs.

The white fresh air-control box knob bugged me to death until it was replaced with a black one,

I would be in for a couple repo spacers and black knobs if someone makes them.
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"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
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matthew henricks
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PostPosted: Mon May 11, 2015 10:19 am    Post subject: Reply with quote

Can anyone clear up for me what switch knob style is original?

Seems to me that there are two basic ways the handle blends into the center post of the knob where the red light is. Smooth and what I'll call blocky.

In this thread above Everett shows a blended white switch in his April 8th post showing all the parts together. Bill shows a more blocky switch in his April 10th post with the white original and black repo. The blocky one also i shown in tanhis post as well.

Which is correct? I have two fan units here. One we have had for 40+ years that is smooth and another i just found with a broken blocky style handle.

Undertaking a restoration of a unit and would like to find out more.

Thank you to those who know more than me.
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PostPosted: Mon May 11, 2015 3:12 pm    Post subject: Reply with quote

It took me a second to figure out what you meant.
The "smooth" knob I posted above is weird - that is the only one I have like that.

All of my ambulance fans and switches are the "blocky" style.

My Dove Blue one, for example:
Image may have been reduced in size. Click image to view fullscreen.


Knob close up from the Gallery:
Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Mon May 11, 2015 3:32 pm    Post subject: Reply with quote

Thanks Everett. I tried.... was I was able to link pictures...

I figured what you said was likely the case. Digging through a few Ambulance fan threads seem to indicate that. It seems most of the "new" replacement switches on the market are what i call smooth (blended) if they have the red lamp integrated.

Matthew
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