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Randy in Maine Samba Member

Joined: August 03, 2003 Posts: 34890 Location: The Beach
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Posted: Thu Jun 30, 2016 11:22 am Post subject: Re: Camper Special - won't idle when cold (video) |
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I just let mine warm up until it hits about 200º. Takes about 3 minutes.
The funky camshaft with the big valves doesn't let it put out the good idle vacuum signature that the FI system wants to see. It is OK as soon as you drive it, but a cold idle is a bit lumpy. |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13497 Location: West Coast, USA
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Posted: Thu Jun 30, 2016 11:24 am Post subject: Re: Camper Special - won't idle when cold (video) |
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obnoxiousblue wrote: |
Thanks Robbie,
We'll look to test the AAR. |
I like free tests, and I think your friends will too. Westfabulous went through a huge ordeal with his original AAR gumming up gradually, and he found a way to bypass the AAR with a single piece of hose from s-boot to plenum, but with a restrictor in it somewhere. Right off the bat he got a 1500rpm idle with a few mm of opening if I recall correctly. At that point, he experimented with a spare AAR to adjust and troubleshoot before taking the tools to his original. If originality is not omnipotent to you, I would suggest removing the AAR, placing in the freezer for a few hours, and taking a good photo of the opening. Then let it come up to ambient for an hour or so, and take another picture becore reinstalling it.. Now drive the bus until warm, quickly remove the AAR and see if the aperture is closed.
Robbie _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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secretsubmariner Champagne Wrangler

Joined: January 08, 2011 Posts: 3109 Location: Tulsa, OK
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Posted: Thu Jun 30, 2016 12:32 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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asiab3 wrote: |
(Anybody want extra credit? What is the ONLY difference when cold starting in holding the pedal and relying on the AAR?)
Robbie |
I don't know, but damn you, I know that I want to know, now! You turd! Give it up! _________________ -Tony
ᏣᎳᎩᎯ ᎠᏰᎵ
1978 Champagne Edition Bus FI
1970 Auto Fastback FI |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13497 Location: West Coast, USA
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Posted: Thu Jun 30, 2016 12:51 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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secretsubmariner wrote: |
asiab3 wrote: |
(Anybody want extra credit? What is the ONLY difference when cold starting in holding the pedal and relying on the AAR?)
Robbie |
I don't know, but damn you, I know that I want to know, now! You turd! Give it up! |
The CSV squirts its small-yet-mighty stream of fuel into the air stream of the AAR, which allows the fuel to vaporize more efficiently than if all the air for the CSV fuel was metered through the throttle plate and down the s-boot. So while cracking the throttle SHOULD simulate a functioning AAR as far as volume of air, the CSV and AAR locations are not just will-nilly in the engine compartment. Direction and speed of air volume matter too. Silly engineers........
Otherwise I think VW would have made them easier to get to!
Robbie _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22659 Location: Escondido CA
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Posted: Thu Jun 30, 2016 1:04 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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obnoxiousblue wrote: |
skills@eurocarsplus wrote: |
why not reach out to jake raby? |
You're right skills. But, I feel it's not really right to reach out to him as this engine was bought and installed by a PO. My friend is not the person who purchased it through Jake so I wouldn't really expect him to have to deal with us/me. Jake's commitment to this engine ended when the original purchaser sold it - just the same, I suspect he would give me some words of wisdom to roll with.
Randy, you're like the 5th person to say just that.
I might replace the AAR and tweek the AFM as suggested and call it a day from there. |
And by reading past conversations on how he is - I expect him to be the first to make this point crystal clear - when and if he offered to help the dumb shit peanut gallery here.
I don't think you guys are dumb shits (well maybe one or two) This is my interpretation of the what the big scary asshole might be like  _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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Clatter Samba Member

Joined: September 24, 2003 Posts: 7770 Location: Santa Cruz
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Posted: Thu Jun 30, 2016 6:34 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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asiab3 wrote: |
Age can slow down or clog the AAR entirely
Robbie |
Same with the (my) human brain!!
Doh!
 _________________ Bus Motor Build
I have excellent news for the world...
There is no such thing as patina.
It does not exist! |
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Clatter Samba Member

Joined: September 24, 2003 Posts: 7770 Location: Santa Cruz
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Posted: Thu Jun 30, 2016 8:52 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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Reminds me of the old days in Denver...
My friend Marco was SO proud of his Gene Berg parts.
He had a Berg crank and Berg Kadrons on his 1776.
We didn't have three nickels to rub together, and Marco had like six months' wages into his motor.
It wasn't running the way he wanted,
So he called Gene Berg for some advice.
He got thoroughly berated - hearing how "a 14-year-old-girl just tuned her Kadrons all by herself"!
And how his 041 heads were a "bastard head size" and "call me when you read the manual!" And he hung up on Marco just like that..
Marco was SO disillusioned. He worshipped the guy.
From that point forward,
Whenever he got the least bit of trouble working on cars,
(He worked on cars)
We would always heckle;
"Maybe you should call Gene Berg!"
 _________________ Bus Motor Build
I have excellent news for the world...
There is no such thing as patina.
It does not exist! |
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Jake Raby Samba Member

Joined: August 23, 2003 Posts: 7433 Location: Aircooled Heaven USA
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Posted: Sat Jul 02, 2016 8:58 am Post subject: Re: Camper Special - won't idle when cold (video) |
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PM me the name of the original owner of the engine. I bet it was a kit, and not a turn key.
Typically the CHT sender is the cause of this, especially if it's new. The AAR is another variable that's real, and possibly vacuum leak.
It's not the CS that causes this, it's the lack of proper tuning, old parts, and most often a worn out throttle position switch that has a dead spot right at idle.
AFM adjustments are also to blame quite often, so are wire harnesses with corroded wires, and poor continuity.
I recently serviced a CS that I built in 2001, since I set it up, it hasn't been touched tuning wise. I didn't touch it either. _________________ Jake Raby
Raby Engine Development
www.rabyenginedevelopment.com
"I've never given anyone Hell, I just told them the truth and they thought it was Hell" |
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williamM Samba Member
Joined: August 07, 2008 Posts: 4342 Location: southwest Arizona
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Posted: Sat Jul 02, 2016 10:43 am Post subject: Re: Camper Special - won't idle when cold (video) |
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when working on outboards, we used to put red nail polish on all the screw heads- you know to keep them from moving-  _________________ some days I get up and just sit and think. Some days I just sit.
opinion untempered by fact is ignorance.
Don't step in any! |
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obnoxiousblue Samba Member

Joined: February 21, 2007 Posts: 3027 Location: East Northport, NY
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Posted: Sat Jul 02, 2016 11:07 am Post subject: Re: Camper Special - won't idle when cold (video) |
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Jake Raby wrote: |
PM me the name of the original owner of the engine. I bet it was a kit, and not a turn key.
Typically the CHT sender is the cause of this, especially if it's new. The AAR is another variable that's real, and possibly vacuum leak.
It's not the CS that causes this, it's the lack of proper tuning, old parts, and most often a worn out throttle position switch that has a dead spot right at idle.
AFM adjustments are also to blame quite often, so are wire harnesses with corroded wires, and poor continuity.
I recently serviced a CS that I built in 2001, since I set it up, it hasn't been touched tuning wise. I didn't touch it either. |
Thanks Jake! I will try to get the name of who Kyle bought the bus from.
I am certain it is something peripheral and not an issue with the CS itself.
It has been a big help though reading what other people have found, as I have checked the basics up to the AAR.
Will post back with more info as soon as I have it! _________________ Mike
1964 Beetle
2001 Eurovan Camper |
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KCropsey Samba Member
Joined: March 18, 2016 Posts: 2
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Posted: Sat Jul 02, 2016 1:46 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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Hey everyone, thank you for your help and your responses. I really appreciate it. My name is Kyle and I am friends with Mike (ObnoxiousBlue) he has really been helping me out with a lot of different things since I am just about 2 months into having a bus. I'm starting to learn things and we have already knocked out some small things. But as of now I am really only having two issues, 1) being that cold start/idle issue, and the other being the cylinder temp while on long(ish) drives. After being on the highway for about 15 minutes doing 55-60 mph my head temp is reading 400 degrees or above and I have to keep slowing down. Mike and I are going to check out the AAR I believe and possibly the sensor that's reading the temp. I know these things aren't meant to be doing 90mph but I didn't expect to be doing 45 on the highway! haha. And a Jake thank you so much for responding. I know this really isn't your problem anymore since I bought it off of someone else, but I'll pm you his name. Thank you again |
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otiswesty Samba Member

Joined: November 21, 2006 Posts: 1768 Location: Portland
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Posted: Fri Mar 31, 2017 4:57 pm Post subject: |
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MadMax78 wrote: |
Timing is set to 28 deg. BTDC @ 3500 rpm.
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Is this typical timing? _________________ 1978 Sage Green P22 Westfalia
1988 T3 Syncro Single cab
Just a regular guy |
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Randy in Maine Samba Member

Joined: August 03, 2003 Posts: 34890 Location: The Beach
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Posted: Fri Mar 31, 2017 4:59 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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Yes. |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22659 Location: Escondido CA
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Posted: Fri Mar 31, 2017 5:43 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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I have to say that my CS kit with 300cc increase is a cold blooded biznatch. I have to warm her up - despite the above prescribed checklists.
But I dont mind to much. The pay off is where its at  _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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Randy in Maine Samba Member

Joined: August 03, 2003 Posts: 34890 Location: The Beach
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Posted: Sat Apr 01, 2017 6:27 am Post subject: Re: Camper Special - won't idle when cold (video) |
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I also let it warm up until the CHTs get to around 200º. Then it works like it should. |
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WhirledTraveller Samba Member

Joined: January 09, 2008 Posts: 1414 Location: Cambridge, MA
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Posted: Sun Apr 02, 2017 2:03 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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After years of messing with it, I finally have my CS engine idling "pretty well". Good at idle warm, good at idle cold, a little low spot when lukewarm. Changes in no particular order:
Tuned idle AFR to 15-16 warm
Replaced chromoly pushrods with HD aluminum from aircooled.net, set lash to 0.006
Fixed all vacuum leaks
Set timing to 29 BTC hoses off
adjusted AAR close to maximum
Replaced 20w50 oil with 5w50
Replaced worn out throttle body with the slightly larger throttle body from a 2.1L Vanagon which is in much better shape.
Replace TS2 every two years "whether it needs it or not"
Higher stall speed torque converter from a Vanagon (obviously I have an automatic)
Adjusted throttle linkage and cable precisely according to the Bentley procedure
Cleaned and lubed throttle hinge and spring
Hard to say what was the magic bullet, but I can confirm the engine can be made to idle pretty well although maybe not as well as stock. I think the new throttle body and the aluminum pushrods made the biggest difference. _________________ 1977 Westy, Automatic. Big Valve heads, CS Cam. |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22659 Location: Escondido CA
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Posted: Sun Apr 02, 2017 2:52 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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My AAR is confirmed dead. Getting one now. When looking for one I found several that look the same but are for BMW and Audi. Whats the fundamental difference? A faster or slower open speed? _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13497 Location: West Coast, USA
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Posted: Sun Apr 02, 2017 10:17 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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notchboy wrote: |
My AAR is confirmed dead. Getting one now. When looking for one I found several that look the same but are for BMW and Audi. Whats the fundamental difference? A faster or slower open speed? |
Ouch; how did you confirm it? Have you performed Colin's adjustment?
http://www.itinerant-air-cooled.com/viewtopic.php?t=7834
Xevin watched me do his, (Greta/Ronin10's performance build,) with a wicked hangover, and it helped some, but Colin got it working much better. (I have pictures of his AAR on my camera, but I keep getting stuck in Nostalgia Mode at all the Lucky Lab pictures…)
I helped someone source and install a Nissan 280Z AAR that is a direct swap. Who was that, dammit? Now get off my lawn!
Robbie
EDIT: They are for sale new. Cool, huh?
http://www.oreillyauto.com/site/c/search/Idle+Air+...vi=1012217 _________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22659 Location: Escondido CA
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Posted: Mon Apr 03, 2017 9:30 am Post subject: Re: Camper Special - won't idle when cold (video) |
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Stew took it out and we did all the prescribed stuff. It's broke and needs to be replaced. I'll make a trip to ooo orerieys . _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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otiswesty Samba Member

Joined: November 21, 2006 Posts: 1768 Location: Portland
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Posted: Mon Apr 03, 2017 3:07 pm Post subject: Re: Camper Special - won't idle when cold (video) |
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notchboy wrote: |
when and if he offered to help the dumb shit peanut gallery here.
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If you define that as paying $7K for an engine kit... _________________ 1978 Sage Green P22 Westfalia
1988 T3 Syncro Single cab
Just a regular guy |
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