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mtnride1 Samba Member
Joined: March 30, 2011 Posts: 194 Location: la quinta, CA
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Posted: Thu Jul 25, 2019 4:39 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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I carry 2 rotopax on the high end of my swing away. Truthfully I have only needed 1 only a couple of times also I live in the desert and summers can get above 110 and as high as 121 and I have never had a problem, I have opened them occasionally to vent when I think about it. I think I am going to take one off. if someone wants a gas rotopax. _________________ 87 westy 2wd (NED) |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Thu Jul 25, 2019 5:19 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Abscate wrote: |
this one should cure you of carrying gas - Rochester NY 2016 |
There ya have it. Stay away from any gas station with non-experts handling gasoline.
Best to drive on past, for safety’s sake, if you see ANYONE pumping gas. Never know what their fuel-handling skill level is.
And for that, probably best to have a couple gallons onboard in case you run out.  _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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dgbeatty Samba Member
Joined: October 26, 2006 Posts: 702 Location: Sacramento
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Posted: Thu Jul 25, 2019 5:30 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Just a thought. If you route the return line thru the reserve tank with the outlet at the very top it would stay full and fresh. The addition of a valve at the bottom would allow the reserve to flow to the main tank. Much like VWs were in the early years and no need to ever remove the reserve tank. _________________ Schau in das Buch |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Thu Jul 25, 2019 5:51 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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dgbeatty wrote: |
and no need to ever remove the reserve tank. |
So it's like a 2-gallon return line. If you don't have to remove the reserve tank, how do you get this 2-gal to the injectors etc (after you run out)?
Can you plumb a reverser valve circuit so the pump then sucks out of the tank?
That would be kinda cool, because after you gas up, and set the valve back to normal, the return re-fills the 2-gal tank from the main tank. So its like a reserve, where you get a little spanking for running out, but a 30 mile reprieve. Like a 1959 Beetle.
.....can this actually work? _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb
Last edited by Sodo on Thu Jul 25, 2019 10:37 pm; edited 2 times in total |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Thu Jul 25, 2019 8:16 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Steve M. wrote: |
I'd be curious what a pressure gauge fitted to the filler cap would read if the container was left out in the sun for half a day. |
OK Steve here we go.
In a black plastic tub.
Any guesses what the pressure and temp will be?
Seattle Forecast Friday, July 26: sunny & 85°F _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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DanHoug Samba Member

Joined: December 05, 2016 Posts: 5745 Location: Bemidji, MN
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Posted: Fri Jul 26, 2019 5:26 am Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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just be sure to leave headspace for liquid expansion!!! _________________ -dan
60% of what you find on the internet is wrong, including this post.
'87 Westy & '89 Westy both 2.1 4spd
Past projects can be found at--
www.thefixitworkshop.com |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Fri Jul 26, 2019 12:48 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Dan the tank is filled to 1 3/4" from the top.
So there is airspace at the top, "double" as explained a few posts back (7/24).
It's filled to 93% capacity, 7% empty space.
2.04 gallons (of 2.2).
OK so here it is in full sun, probably since 11:00 AM.
Flat black "IR target" on the shiny Aluminum is 79°F.
Indoors, my shaded shop floor was 77°F (concrete).
Black plastic tub surface is pretty hot.... 151°F
I unscrewed the cap very slowly and there was no "audible PFFFFTTT"
Inserted the pressure guage and will check for pressure in a few hours.
Any guesses on the pressure & temp rise? _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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DanHoug Samba Member

Joined: December 05, 2016 Posts: 5745 Location: Bemidji, MN
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Posted: Fri Jul 26, 2019 12:57 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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applying geeky physics stuff... the shiny Al won't get too hot, and the black plastic is only going to contribute slight radiant heat from the side. now put a sheet of clear plastic over that bad boy to capture the radiant heat and THEN you'll warm 'er up. _________________ -dan
60% of what you find on the internet is wrong, including this post.
'87 Westy & '89 Westy both 2.1 4spd
Past projects can be found at--
www.thefixitworkshop.com |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Fri Jul 26, 2019 1:04 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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I'm most interested in what the pressure might rise to if sitting ontop of a van in the westy cargo area.
I assume it will be less than in the black tub.
The bright shiny aluminum reflects a lot of the heat. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Fri Jul 26, 2019 1:57 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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I know y'all are at the edge of your seats!
Here we are at 1:30.
We have needle liftoff!
I've got the fire department on speed-dial.
Although nobody is really suprised that it's obeying the vapor pressure curve
..... appx 2-4 psi at 97°F
I'm not.
But somehow, if that tank was sitting ontop of my van in Death Valley
....it helps to have seen the guage with my own eyes.
Added a Kolpin gas tank to the test-fixture. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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jimf909 Samba Member

Joined: April 03, 2014 Posts: 8184 Location: WA/ID
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Posted: Fri Jul 26, 2019 2:29 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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An action packed afternoon of myth-busting. May we have a web-cam feed please?  _________________ - Jim
Butcher wrote: |
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information. |
Guilty as charged.
Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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kublerwagen Samba Member
Joined: February 28, 2012 Posts: 104 Location: Portland, OR
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Posted: Fri Jul 26, 2019 3:16 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Now, now we mustn’t have *facts*! This is the samba, it’s all about the fear. Note post a few up about running from gas station attendants. It’s a wonder any of us here in Oregon are still alive. |
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Steve M. Samba Member

Joined: July 30, 2013 Posts: 6932 Location: Fort Lauderdale, Fl.
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Posted: Fri Jul 26, 2019 3:45 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Was it nice cooled gasoline you put in there straight from the fridge or nice hot gasoline from another tank?
Takes some time to warm up dinosaurs from the freezer! _________________ This free advice is worth exactly what you paid for it.
There are seven days in a week. Someday is not one of them. |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Fri Jul 26, 2019 4:15 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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The gasoline temp probably started at 77°F,
I suppose similar to the morning temp of the garage floor?
Your tireless mythbuster
-- Had to get up from two naps to brave the heat.
-- Record the moment where "it's 90 in the shade and there ain't a cloud in the sky"
-- ....flog photoshop.
Don't say I never do anything for ya.
You Oregon fellers are lucky, you can go to any gas station and ask questions
'cuz you have fuel transfer professionals.
But the rest of us get all worked up, ya know, 'cuz we can't get the answers.
So it goes like this: (in Oregon, where by law, they don’t have “self-serve gas”)
“Hey can I ask you a question?”
(pimply kid looks up from his phone) “uhhhh”
“Can I put gas in a can out in the sun and then crash my van?”
“uuuuuh I guess”
“What kind of training do you get for this job? Do you have certs?”
“uuuuh Maybe they have them in the store, my gramma eats those sometimes”.
“I mean, did you have to go to training - to pump gas?”
“Uuuuh not really, like if the customer wants to pump their own we hand him the nozzle and stuff.”
“OK thanks for your time.”
Nothing like advice from a pro!
Anyway I'm less concerned about the aluminum tank that I was before
so I'm at least thankful for Steve's "easy test" suggestion.
The bloated plastic tank looks like its struggling.
But note it hasn't even blown the little yellow cap off.
Those just barely snap on, you can knock it off just walking by. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb
Last edited by Sodo on Fri Jul 26, 2019 6:07 pm; edited 2 times in total |
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Steve M. Samba Member

Joined: July 30, 2013 Posts: 6932 Location: Fort Lauderdale, Fl.
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Posted: Fri Jul 26, 2019 4:30 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Well pressures are better then a 15" car tire on a hot hey on a summer day! _________________ This free advice is worth exactly what you paid for it.
There are seven days in a week. Someday is not one of them. |
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pinetreeporsche Samba Member
Joined: June 11, 2009 Posts: 752 Location: Falls Church, VA
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Posted: Fri Jul 26, 2019 5:22 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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As seen on page 3 of this thread:
Sodo wrote: |
danfromsyr wrote: |
well if it's not really intended to be used
and safety is your primary concernyou can fill it with this stuff. 10year shelf life. http://www.mymagictank.com/ |
From Popular Mechanics Magic Tank's pitch sounds too good to be true: You keep a jug of this wondrous elixir in your trunk for up to 10 years, and if you run out of gas you just pour it in your tank and drive to the nearest station. That may sound a lot like gasoline, but wait. It's safe and nonflammable. Well, I tried this stuff in a Ford Fiesta—twice, just to be sure—and let me tell you, it works. Magic Tank claims that whatever residual gas is left in your fuel lines combines with the contents of the jug to form something your car can use. (They do warn that this plan works best when the car is still warm.) So if you like to run on empty, Magic Tank looks like a good hedge against the day when you try to drive a mile too far. —E.D.
Interesting.
$15/half gallon at HomeDepot .... |
I'VE been carrying a half gal of a similar product in a sealed plastic container for well over 5 years: Known as RESCUE, from PENZOIL, it makes similar claims: "the product is a highly refined additive designed for when a car runs out of gasoline. Using the flexible nozzle attached to the bottle, the product can be emptied into a car’s gas tank. ...But Rescue is much safer than simply a highly flammable spare tank of gas. It’s formulated to have an exceptionally high flash point so that it’s combustible only when exposed to the very high temperatures inside a motor."
I keep mine in the bottom (larger) section of my rear cabinet in my Westy. After reading the above comments, I may carry two or even 3 from now on when out on the road (just the one for in-town, although after all these years I've never run dry yet. |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Fri Jul 26, 2019 6:21 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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pinetreeporsche wrote: |
After reading the above comments, I may carry two or even 3 from now on when out on the road (just the one for in-town, although after all these years I've never run dry yet. |
That’s the intangible benefits as provided by Murphy’s law. Don’t mess with Murphy. Murphy will punish you for getting cocky by running you out 3 1/2 jugs away from the gas station.
BTW I think that stuff needs to mix with the residual gasoline the get the car started. Then the engine can run on it.
I wonder if it can work diluted to 1/3 like if you dumped all 3 in. All cars have different amounts of “residual gas”. Theres two ways to look at it.
1) put all 3 in at once. Car starts on residual gasoline, but its diluted.
2) put one jug in, drive. It runs out. For the next jug there’s no “residual gasoline”. Does it start?
Anyway I’m on the spare 2-gallons of real gas plan, (appx 30 miles) and trying to avoid Murphy too. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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rmcd Samba Member
Joined: October 29, 2010 Posts: 1350 Location: PNW - its a dry rain.
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10658 Location: Western WA
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Posted: Fri Jul 26, 2019 8:31 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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https://fuelsafe.com/motorsports/brands/giant-loop...gLCIvD_BwE
The benefit to these is they are collapsible for easy storage.
Then if you do run out of gas you can go get more, and you have a container to carry the gas in.
Or you carry the gas for the beginning of your trip, then put it into the main tank after you've burned "that much" then you can collapse the container and 'store it".
Not my program.
My program is "ossshit I forgot to pay attention to the gas guage." _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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jimf909 Samba Member

Joined: April 03, 2014 Posts: 8184 Location: WA/ID
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Posted: Fri Jul 26, 2019 8:42 pm Post subject: Re: 2 gallon fuel tank (...a get outta jail card) |
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Also suitable for water, provided that the cell has not been used for fuel before.
“ey mate, wuz this the one we uzed for petrol or aqua?”
(Apologies to my Australian friends in the NT and elsewhere. ) _________________ - Jim
Butcher wrote: |
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information. |
Guilty as charged.
Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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