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parking brake - *solved
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bigdog1962
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PostPosted: Sat Aug 17, 2019 7:01 pm    Post subject: parking brake - *solved Reply with quote

It's a 1965 vw convertible whose parking brake wouldn't engage despite being tightened down. After studying it awhile, looking at pictures and reading here, I decided to change the cables thinking they were stretched after about 54 years. So that's what I did today. However, it's still not engaging. I have new brake pads and cylinders (installed by someone else). Help me think through this:
1. It's not the cables. I replaced both of them and could barely get the nuts on the handle equalizer but I managed to. When lifting up on the parking brake, it moves the parking brake arm that is supposed to move the pads outward.
2. When I look at the crossbar, I thought maybe it's got too deep a recess. But in reading on line here, someone posted that the depth was 1.8 cm on the lever side which mine are. And the crossbars are installed correctly. I double checked it from another post with pictures.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

I had already adjusted the brakes.
The fulcrum bar moves when the parking brake is engaged.
Not engaged
Image may have been reduced in size. Click image to view fullscreen.

Engaged - (I could have pulled the handle up further)
Image may have been reduced in size. Click image to view fullscreen.


And the other side:
Not engaged
Image may have been reduced in size. Click image to view fullscreen.

Engaged
Image may have been reduced in size. Click image to view fullscreen.


I manually moved the lever (quite a bit) and it does move the brake pads outward.

I'm thinking it has to be the wrong wheel cylinders installed because there is some space (the bar is not right up against the metal) between the crossbar and the brakes when it is not engaged. I'm thinking these brake cylinders are too long.

They are about 8.4 cm from the insert to insert. (Poor picture but you get the idea).
Image may have been reduced in size. Click image to view fullscreen.


I don't have anything to reference the size of the cylinders by. One of them has 182 on it but I can't find that anywhere on the internet.

Any other thoughts?
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Last edited by bigdog1962 on Tue Sep 03, 2019 6:27 am; edited 1 time in total
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66brm
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PostPosted: Sun Aug 18, 2019 12:17 am    Post subject: Re: parking brake Reply with quote

Have you adjusted the brakes? Just throwing it out there. Other thing I've noticed is that one of the cross bars is upside down. Fully compressed I get about 72mm for t1 wheel cylinders and about 82mm for t3, perhaps there's a mismatch of parts going on
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bigdog1962
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PostPosted: Sun Aug 18, 2019 8:09 am    Post subject: Re: parking brake Reply with quote

Already adjusted brakes prior to trying to set the parking brake.
The crossbars are correct - I used this post (Wayne1230cars reply) as a reference.
https://www.thesamba.com/vw/forum/viewtopic.php?t=541171&highlight=parking+brake
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vwoldbug
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PostPosted: Sun Aug 18, 2019 7:07 pm    Post subject: Re: parking brake Reply with quote

Are the brake drums worn oversize.
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raycer60
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PostPosted: Mon Aug 19, 2019 7:34 am    Post subject: Re: parking brake Reply with quote

66brm wrote:
Other thing I've noticed is that one of the cross bars is upside down.

I just finished working on my brakes in my 59 bug. While doing them I scratched my head a few times thinking I had my cross bars wrong because one was upside down until I tested and that is the only way they work/fit correctly. My also new wheel cylinders look to be the same you have. The only difference is that mine are fully compressed since I don't have any brake fluid in the system yet and my brake pad adjusters are all the way in. My cables are also new. With this setup the e brake is working fine when tested at the moment as is. I know this is not solving your problem but just confirming that we have about the same components.
You did mention "1. It's not the cables. I replaced both of them and could barely get the nuts on the handle equalizer" Maybe that is where the problem is. Somewhere in the routing of the cables maybe? Mine have the adjuster nuts about halfway. And I know that when I bleed the system I will re-adjust the ebrake.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.
[/img][/url]
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bigdog1962
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PostPosted: Mon Aug 19, 2019 9:55 am    Post subject: Re: parking brake Reply with quote

vwoldbug - I don't believe they are worn but that's something I need to check.

Raycer- thanks for thoughts. I need to go back and look at the pistons and make sure they are fully compressed before checking the brake adjustment (at least that's what I think I need to do). There are two lengths of cables - one from jbugs and the other from Wolfsburg. I went with the Wolfsburg cable because it was shorter. It works fine - no trouble with the routing.

I'll keep thinking and working on it - it's not rocket science but it's got me scratching my head for something that should be so simple.
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mukluk
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PostPosted: Mon Aug 19, 2019 8:51 pm    Post subject: Re: parking brake Reply with quote

It looks like you're getting good travel on the parking brake link and transfer bar. You shouldn't have to do anything with the slave cylinder pistons, the upper shoe return spring will pull them in as much as required. What you need to do is install the drums, adjust the brake shoes out until the drum cannot be moved and back the adjustment stars off 2-3 clicks, then operate the brakes several times to center up the shoes in the drum. Repeat the process as required until it no longer takes more than 2-3 clicks of adjustment to get the shoes back into full contact with the drums -- at this point each shoe should be backed off no more than 2-3 clicks and the shoes should drag slightly on the drum when turned. Once the shoes are adjusted you can adjust the parking brake cables so that the parking brake fully releases with the lever down and will hold the car in place with the lever pulled up five clicks.
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theblake
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PostPosted: Tue Aug 20, 2019 12:14 am    Post subject: Re: parking brake Reply with quote

Not sure if this is part of the problem, but it looks like you have two different wheel cylinders. Are they the same size?
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andk5591
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PostPosted: Tue Aug 20, 2019 4:33 am    Post subject: Re: parking brake Reply with quote

I dont remember the details and exactly which car, but I have had an issue with e-brake cable length before. I ended up using a different year cable...Sorry not much help - it had been a couple years ago and I have had more than a few cars through the shop.

The thing with these cars is that over the years you can have a real mix of stuff installed. Could even be related to your e-brake handle......
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TDCTDI
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PostPosted: Tue Aug 20, 2019 5:47 am    Post subject: Re: parking brake Reply with quote

bigdog1962 wrote:

Not engaged
Image may have been reduced in size. Click image to view fullscreen.



This image show an incorrectly seated transfer bar & shoes that are not properly adjusted.

If you zoom in on the image, you can also see that the adjuster stud on the left (Trailing brake shoe.) is upside down, the thick end should face downwards.

This image of the other side shows the same adjuster issue a bit clearer...
bigdog1962 wrote:

Not engaged
Image may have been reduced in size. Click image to view fullscreen.



This will cause the shoes to not center correctly & will also cause the brakes to tend to lock up (Although this is usually more of an issue when on the leading shoe.).

Get the transfer bar seated into the slot in the shoe, the adjusters corrected, back off the adjustment on the cables & then adjust the shoes so that they're tight against the drum, apply the brakes several times to seat the shoes & adjust them again, you may need to repeat this procedure several times until the shoes are fully seated. Then adjust your parking brake cables.
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andk5591
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PostPosted: Tue Aug 20, 2019 7:09 am    Post subject: Re: parking brake Reply with quote

I didnt look at the pics closely. Yeah, I think you are 100% correct.
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bigdog1962
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PostPosted: Tue Aug 20, 2019 7:24 am    Post subject: Re: parking brake Reply with quote

A lot of good advice here. I'll go back to the drawing board and update my results. Thank you.
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bigdog1962
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PostPosted: Tue Sep 03, 2019 6:35 am    Post subject: Re: parking brake - *solved Reply with quote

I suspect what made the difference was properly adjusting the brakes. Granted, I haven't had much (I can't remember when I last adjusted any brakes and when I did, it was probably only once) experience adjusting brakes and what I read, didn't really help. I read Mukluk's explanation several times and got to thinking, I've never adjusted the brakes until they wouldn't turn. I had adjusted them until I heard some drag but that obviously wasn't near enough. Turns out, the adjustment screws needed to be a lot further out.

I also had to turn over two of the adjustment screws so that the fat part was at the bottom, as TDCTDI suggested.

I had already replaced the cable.

After this and a few other bumps along the way (replaced axle seal that started leaking) and adjusting the parking brake itself, I have a functional parking brake.

Thanks to all for your advice.
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