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Maxoceanblue Samba Member

Joined: June 27, 2013 Posts: 429 Location: Pensacola, FL
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Posted: Thu Sep 03, 2015 10:04 am Post subject: |
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I do like the idea of having one side smaller than the other as outlined above. They could be moved a little I guess. I think the universal fit explanation is the correct one though. _________________ 1964 Beetle Sedan/1600cc DP 12v converted |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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Posted: Thu Sep 03, 2015 10:08 am Post subject: |
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KTPhil wrote: |
I don't think it's for calibration. It is more likely to make the gasket "universal" given (1) the variety of designs, and (2) the horrible quality control on so many aftermarket mufflers. This way you don't have to "file to fit." |
Definitely, plus the design allows for both 36 and earlier and 40 HP and later engines to use this one gasket. So the idea of the shape is a good one, the material is not so good.
Helps also to make sure the sealing surfaces of the muffler and intake there are flat. Have used a big crescent wrench to bend straighter at the ears and file the last bit down flat. _________________ In Stereo, Where Available! |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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Posted: Thu Sep 03, 2015 10:09 am Post subject: |
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Maxoceanblue wrote: |
I do like the idea of having one side smaller than the other as outlined above. They could be moved a little I guess. I think the universal fit explanation is the correct one though. |
Doubt that the gasket material would survive gas flow going by it.... _________________ In Stereo, Where Available! |
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APPLEGREENVW Samba Member

Joined: November 30, 2003 Posts: 2549 Location: Seekonk,Massachusetts USA
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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Posted: Fri Aug 23, 2019 7:19 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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Only if they are designed for such movement of exhaust thru the intake manifold heat riser tube. Those you posted links to are not designed for that. So unless you drill, cut, bend and weld in tubing to get suction on one side, those will not work. _________________ In Stereo, Where Available! |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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APPLEGREENVW Samba Member

Joined: November 30, 2003 Posts: 2549 Location: Seekonk,Massachusetts USA
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Posted: Fri Aug 23, 2019 7:27 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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Eric&Barb wrote: |
Only if they are designed for such movement of exhaust thru the intake manifold heat riser tube. Those you posted links to are not designed for that. So unless you drill, cut, bend and weld in tubing to get suction on one side, those will not work. |
Thanks for fast reply. _________________ Parts for sale https://www.thesamba.com/vw/classifieds/search.php?username=APPLEGREENVW
02/76 Beetle sedan |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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Posted: Fri Aug 23, 2019 7:29 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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No problem! _________________ In Stereo, Where Available! |
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viiking Samba Member

Joined: May 10, 2013 Posts: 3154 Location: Sydney Australia
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Posted: Sun Aug 25, 2019 3:01 am Post subject: Re: Two types of manifold heat riser gaskets? |
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Here's what I said some time ago re heat risers and the correct orientation of gaskets....
I've worked with large heat exchangers in chemical plants and the principle is the same regarding direction of flow and heat exchange.
The outlet pipe of the cooling or heating medium is usually restricted to ensure that the cooling or heating medium (steam, water, air) completely fills the heat exchanger. This maximises the contact area between the cooling/heating medium and the product being cooled or heated.
Taking this to the VW heater riser example, I would assume for maximum efficiency that there should be a restriction on the opposite side of the exhaust gas inlet to the heat riser (left or right depending on what side the inlet is). The exhaust gas is the heating medium, whereas the air/fuel in the intake manifold is the medium being heated. This restriction can be either done by differing pipe diameters or as someone has indicated, a smaller orifice sized gasket. I must admit I have never realised that the gaskets are different.
Over the entire heat riser pipe, there HAS to be a reasonable temperature difference between one side and the other. If there is NOT, then no heat has been exchanged and the heat riser is not working efficiently. The heat in this case could simply be taking the route of least resistance and just flowing through without giving up its heat. Or it could be blocked of course.
Take the example of a water filled radiator. When the radiator is working, the water returning to the motor is much cooler than the water entering the radiator after it has been cooled by the air rushing through the radiator. The air gets hotter, the water gets cooler. In a VW, the air/fuel gets hotter and the exhaust gas (going through the heat riser) gets cooler.
So in short, one side should be cooler. If a smaller gasket has to be installed (not sure if it does however) then it should be on the opposite side to the exhaust inlet.
This is of course very oversimplified and does not take into account heat transferred by conduction, convection along the muffler etc. But I'm not sure it is as significant as the heat exchange effect I've discussed.
Sorry for the physics lecture!
This is from this discussion
https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=20 _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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APPLEGREENVW Samba Member

Joined: November 30, 2003 Posts: 2549 Location: Seekonk,Massachusetts USA
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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Posted: Sun Aug 25, 2019 8:49 am Post subject: Re: Two types of manifold heat riser gaskets? |
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APPLEGREENVW wrote: |
I have seen and read does forums before. |
Not sure what that sentence means.
Got to have pressure side and suction side. Without that you will have no flow.
Would be like tossing a hose in a small pond. Making sure to work out all the air out of the hose, and then pull the middle of the hose up and out of the pond, while leaving the ends underwater. You will have water in the hose, but no flow thru it. So if you were to want to cool your home with it, it is not going to work.
If instead you ran one end of the hose downhill of the pond surface it would siphon the water thru the hose. _________________ In Stereo, Where Available! |
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viiking Samba Member

Joined: May 10, 2013 Posts: 3154 Location: Sydney Australia
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Posted: Sun Aug 25, 2019 3:06 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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Eric&Barb wrote: |
APPLEGREENVW wrote: |
I have seen and read does forums before. |
Not sure what that sentence means.
Got to have pressure side and suction side. Without that you will have no flow.
Would be like tossing a hose in a small pond. Making sure to work out all the air out of the hose, and then pull the middle of the hose up and out of the pond, while leaving the ends underwater. You will have water in the hose, but no flow thru it. So if you were to want to cool your home with it, it is not going to work.
If instead you ran one end of the hose downhill of the pond surface it would siphon the water thru the hose. |
You need a pressure differential. Inlet pressure to heat riser higher than outlet.
Suction is NOT a vacuum, just an area of lower pressure.
The gases through the heat riser are not sucked out, they are pushed out. _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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FL-Frank Samba Member
Joined: August 08, 2015 Posts: 823 Location: Jupiter, Florida
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Posted: Mon Nov 11, 2019 6:07 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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The gasket kits I have come with only the large size gaskets. WW has the smaller size available to buy separately for $2.50 each. Is there anywhere else that sells the smaller sized gasket seperately? _________________ “Tinker Toy” 1967 Savannah Beige Beetle Sedan...........Mostly Original Survivor
“Fritz” 1964 Gulf Blue Karmann Ghia Coupe...Complete Pan-Off Restoration SOLD |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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Posted: Mon Nov 11, 2019 6:28 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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Have you ever tried the Classifieds on this very website?? Hover your mouse cursor over the "Classifieds" button and left click on the "Search". Try "Heat Riser Gasket".
You can also look up part like that in the original VW dealer parts manuals here:
http://www.oacdp.org/
Do check out the type 2 parts manual there and the type 1 is available thru the "Upcoming" button at the upper right of that web page.
Here is how you can read and use part numbers for future WWW searches for such:
When you do WWW searches with the nine digit part numbers, put VW and a space before the part number. Remove the two spaces in the part number, and leave off any letter suffix at the end of the part number. So you will get a "VW XXXXXXXXX" to search with. Also "VW XXX-XXX-XXX" will work for other websites.
Keep in mind about every nine digit VW part number:
1. That the very first digit is what model of VW the part was originally designed for. Lots of type 1 parts on the type 2s, some type 2 and 3 parts were used in the type 1. Other parts are only used on that type of VW and no other.
2. 2nd and 3rd digits are the model the part was originally designed for. Some parts are ONLY for that model. Others were later fitted to all VW models.
3. 4th digit tells you which section/chapter of the parts manual the part is found in.
5. The 5th thru 9th digits are the actual part number.
6. Letter suffix means it is an improved part over the last part without letter suffix, or as each letter ( A, B, C, D, etc.) is used the later letter means some change has been made. Sometimes each later part can be used directly in the same area, some can not without replacing other parts around it.
7. If you know a part is RH or LH ONLY, you can tell by the last digit of the part number which side it goes on. an even digit then the part is RH, odd digit and the part is LH. Easiest way to remember this is that a LH drive VW has to have at least the driver, so one person, which is an odd digit. A VW with one driver and one passenger is two people, so an even digit. _________________ In Stereo, Where Available! |
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FL-Frank Samba Member
Joined: August 08, 2015 Posts: 823 Location: Jupiter, Florida
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Posted: Wed Nov 20, 2019 5:20 am Post subject: Re: Two types of manifold heat riser gaskets? |
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I was able to purchase a few of the smaller diameter gaskets from a member advertising in the classifieds here.
Previously, I had the larger diameter gasket installed on both sides. The manifold is a newly refurbished piece with completely unobstructed heat riser tubes, 30 Pict 1 carb, original oil bath air cleaner, complete and functional thermostat and choke, recently installed NOS Liestritz muffler.
With a larger diameter gasket installed on both sides, fully warmed up temps taken at the heat riser to manifold connection while idling were 336 degrees F on the right side, and 196 degrees F on the left side.
After replacing the larger diameter gasket on the left side with the correct smaller diameter gasket, I was amazed to find the temps at the heat riser to manifold connection have dropped down to 251 degrees F on the right, and 159 on the left. _________________ “Tinker Toy” 1967 Savannah Beige Beetle Sedan...........Mostly Original Survivor
“Fritz” 1964 Gulf Blue Karmann Ghia Coupe...Complete Pan-Off Restoration SOLD |
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Eric&Barb Samba Member

Joined: September 19, 2004 Posts: 25916 Location: Olympia Wash Rinse & Repeat
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Posted: Wed Nov 20, 2019 9:05 am Post subject: Re: Two types of manifold heat riser gaskets? |
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Interesting change that made! Thanks for the update.  _________________ In Stereo, Where Available! |
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viiking Samba Member

Joined: May 10, 2013 Posts: 3154 Location: Sydney Australia
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Posted: Wed Nov 20, 2019 3:58 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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FL-Frank wrote: |
With a larger diameter gasket installed on both sides, fully warmed up temps taken at the heat riser to manifold connection while idling were 336 degrees F on the right side, and 196 degrees F on the left side.
After replacing the larger diameter gasket on the left side with the correct smaller diameter gasket, I was amazed to find the temps at the heat riser to manifold connection have dropped down to 251 degrees F on the right, and 159 on the left. |
So what that tells me is that you now have less heat going to the heat riser than previously. The temperature differential has dropped from 140 degrees to 92 degrees.
So I assume you have the longer tube inlet on the right and that's why you installed the smaller gasket on the left?
In any case, you only need enough heat to vaporise the amount of air and fuel in the manifold. It doesn't need much.
Of course all of this is at idle. With higher RPM and higher air flow when cruising on the freeway all of this might change. _________________ 1968 1500 RHD Lotus White Beetle since birth. In the hospital for major surgery
1966 Lancia Flavia Pininfarina Coupe - in the waiting room
Discharged: 1983 Vanagon, 1974 1800 Microbus,1968 Low Light,1968 Type 3 |
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FL-Frank Samba Member
Joined: August 08, 2015 Posts: 823 Location: Jupiter, Florida
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Posted: Wed Nov 20, 2019 5:46 pm Post subject: Re: Two types of manifold heat riser gaskets? |
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viiking wrote: |
FL-Frank wrote: |
With a larger diameter gasket installed on both sides, fully warmed up temps taken at the heat riser to manifold connection while idling were 336 degrees F on the right side, and 196 degrees F on the left side.
After replacing the larger diameter gasket on the left side with the correct smaller diameter gasket, I was amazed to find the temps at the heat riser to manifold connection have dropped down to 251 degrees F on the right, and 159 on the left. |
So what that tells me is that you now have less heat going to the heat riser than previously. The temperature differential has dropped from 140 degrees to 92 degrees.
So I assume you have the longer tube inlet on the right and that's why you installed the smaller gasket on the left?
In any case, you only need enough heat to vaporise the amount of air and fuel in the manifold. It doesn't need much.
Of course all of this is at idle. With higher RPM and higher air flow when cruising on the freeway all of this might change. |
The small diameter tube on my muffler is on the left side. I put the smaller diameter gasket on the left because the Bentley Manual states “the preheater gasket with the smaller opening goes on the left side”. (Page 17 in the Engine Section) _________________ “Tinker Toy” 1967 Savannah Beige Beetle Sedan...........Mostly Original Survivor
“Fritz” 1964 Gulf Blue Karmann Ghia Coupe...Complete Pan-Off Restoration SOLD |
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Ferrety66 Samba Member

Joined: July 01, 2012 Posts: 31 Location: Los Angeles, CA
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Posted: Tue Jun 01, 2021 2:15 pm Post subject: WW do not have this gasket anymore |
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diablosandwich wrote: |
You were very lucky. I ordered an exhaust kit from Wolfsburg West that did not have the small hole gasket. I called and they sent me one for free. |
Update: I purchased the Muffler Installation Kit from Wolfsburg West (May 2021). The kit does not come with the small hole gasket anymore yet, the continue to advertise it on their pictures.
Here is how the conversation went.
Ulfberht
Wed, May 26, 6:48 PM (6 days ago)
to wwired
Hey guys thank you for your always fast and professional service. I just noticed item 111298009A did not come with the "small hole" gasket. Can you please send me one asap. Thank you kindly, I have included a pic showing exactly what I am referring to.
ww to me:
Hello
Thank you for the email.
Unfortunately HJS does not supply this gasket with the kits any longer. They only provide 2 of the large hole version.
Thank you.
Sean
I asked for a discount on my next purchase and he said the don't do that but I can return the kit for a refund. Well I still need the kit
By the way the have not updated their pictures. _________________ "Mit Geduld und Spucke fängt man eine Mucke."
Last edited by Ferrety66 on Tue Jun 01, 2021 5:51 pm; edited 1 time in total |
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Ferrety66 Samba Member

Joined: July 01, 2012 Posts: 31 Location: Los Angeles, CA
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Posted: Tue Jun 01, 2021 2:18 pm Post subject: Re: WW do not have this gasket anymore |
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Ferrety66 wrote: |
diablosandwich wrote: |
I ordered an exhaust kit from Wolfsburg West that did not have the small hole gasket. I called and they sent me one for free. |
Update: I purchased the Muffler Installation Kit from Wolfsburg West (May 2021). The kit does not come with the small hole gasket anymore yet, the continue to advertise it on their pictures.
Here is how the conversation went.
Ulfberht
Wed, May 26, 6:48 PM (6 days ago)
to wwired
Hey guys thank you for your always fast and professional service. I just noticed item 111298009A did not come with the "small hole" gasket. Can you please send me one asap. Thank you kindly, I have included a pic showing exactly what I am referring to.
ww to me:
Hello
Thank you for the email.
Unfortunately HJS does not supply this gasket with the kits any longer. They only provide 2 of the large hole version.
Thank you.
Sean
I asked for a discount on my next purchase and he said the don't do that but I can return the kit for a refund. Well I still need the kit
By the way the have not updated their pictures. |
been buying for 10 years .... _________________ "Mit Geduld und Spucke fängt man eine Mucke." |
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