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DiscoDean Samba Member
Joined: May 08, 2007 Posts: 6
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Posted: Fri Jun 01, 2007 6:42 am Post subject: Removing Front Torsion Bars - HELP |
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This might sound stupid??? Okay even to me it does but - I can't find any way (new to buses) to take off the Torsion Arm from the Torsion Bar (Top one)... The bottom one was a snap as the arm swung down with the spring tension until it was unloaded and - loosen the set/pin and slide it off. The top Arm is resting (loaded with spring tension) on the rubber stop. I cannot find anywhere to either leverage the spring tension manually to loosen the spring so that I can get the set/pin out and slide the upper torsion arm off. I am replacing ball joints and cleaning things up. My bentley manual says nothing about unloading the spring tension - just to loosen the set/pin and slide it off. I am afraid that if I loosen the pin then BAM the spring will spin and I will never get it back on or scour the tapered pin recess. I know this has to be simple but I can't find it anywhere... thanks in advance.
Dean |
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germansupplyscott Samba Member

Joined: May 22, 2004 Posts: 7288 Location: toronto
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Posted: Fri Jun 01, 2007 6:58 am Post subject: |
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use a jack or large prybar to raise the arm. be safe, there is a lot of force stored by the arm. remove the rubber stop. lower the arm. remove the set screw. the torsion springs will not move when you remove the set screw because they are locked in a cutout insde the torsion arm, they cannot turn, even with the set screw removed. now raise the arm with a large pry bar against the stop and with a sledge, lightly drift the arm outwards off the torsion springs. i use a large copper sledge for this job, to prevent damage to the arm. once it is past the stop, it will just slide right off like the lower arm did. this can be a job best done with a helper, one person to work the prybar, one to drift out the arm. don't hit it too hard, it is possible to bend the arms, especially if you hit far away from the pivot part of the arm. _________________ SL |
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DiscoDean Samba Member
Joined: May 08, 2007 Posts: 6
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Posted: Fri Jun 01, 2007 7:06 am Post subject: |
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Thanks - I suppose that the process for putting them back on is the same? I position the arm as close to the angle of the spring to sit in the arm recess/cut out and gently tap the arm on the spring - then when on pry the arm up to insert the rubber stop?
Thanks,
Dean |
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harpua Samba Member

Joined: May 18, 2006 Posts: 89
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Posted: Fri Jun 01, 2007 7:33 am Post subject: |
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| scott's description of removal worked for me. Getting them back on was a bit trickier. Remove the dust cap and it will allow you to see the torsion spring and make sure each plate remains aligned and fits cleanly back into the matching female portion of the torsion arm. You need to really pay attention when you pound them back on. There is a different feel and sound when the arm is not quite lined up and is not going to go anywhere, vs. when it's all lined up. Even lined up it won't just slip on but each tap will sound solid and get you some progress. |
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DiscoDean Samba Member
Joined: May 08, 2007 Posts: 6
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Posted: Fri Jun 01, 2007 7:40 am Post subject: |
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Thaks, Sounds like just a little tenderness... kind of thing.
Another question - the cam adjust on the top ball joint - is that a tapered sleeve that fits over the ball joint taper? As the ball joints that I bought do not have the adjust on them - so will I have to remove the adjusting sleeve from the old ball joint? I have a puller so no problem - just wondering if I didn't need to get a top AND bottom ball joint.
Dean |
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mad.macs Samba Member

Joined: August 17, 2007 Posts: 230 Location: Woolwich Maine
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Posted: Sun Nov 28, 2010 1:20 pm Post subject: |
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I just took off an upper arm. I had pulled a real rookie move and got the arm all the way back on and realized I had forgot to slip the new gasket on the arm first.
I tried jacking it and whacking it a hammer, but it didn't budge.
With just a little bit of jack holding the arm off the tube. I found I could get a large screwdriver (I mean prybar ) into the hole where the upper bumpstop goes and pried it off that way. It came easily, with no hammering. _________________ '84 Rivi Vanagon Auto Trans, Stock WBX |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42986 Location: at the beach in Northern Wokistan
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Posted: Sun Nov 28, 2010 1:38 pm Post subject: |
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Dean - post your location into your signature line. Usually City and State etc as there is always a remote chance someone here who has done that job before may live near you and offer to help. The first time doing torsion arms is a pain but it gets easier. I use a block of wood between the hammer and arm so not to beat it to death. When you get the arms off, you can pull the center grub screws and slide the torsion leaves out onto some newspapers as they will be greasy. Check for any broken leaves. Then take a rubber spatula and glue it or wire it to a yard stick. You can use the spatula to get the old grease and sometimes rust out of the torsion tube. I then pull rags on a string back and forth until clean. Clean up the torsion leaves of any flakes of rust, if any, and slide them back in. You can tape them together and mark sides up, down etc so you can put them back the same. Then when you regrease the arms, it will be all new grease. Good Luck. WATCH you fingers when you are working to remove or put back the rubber stops. Those arms would smash your hands if they slipped off the jack. ALso watch the bus, it will try to lift and or topple if you raise the jack too far. _________________
Canned Water - the new California approved parts cleaner (except in a drought in which case rub it with sand).
George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"
1971 deluxe (sold)
1977 deluxe |
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Desertbusman Samba Member

Joined: June 03, 2005 Posts: 14654 Location: Arizona
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Posted: Sun Nov 28, 2010 4:33 pm Post subject: |
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3-1/2 years ago and Dean looks to be long gone. _________________ 71 Superbug
71 Westy |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42986 Location: at the beach in Northern Wokistan
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Posted: Sun Nov 28, 2010 5:20 pm Post subject: |
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| Desertbusman wrote: |
| 3-1/2 years ago and Dean looks to be long gone. |
smart a$$. How stupid of me. _________________
Canned Water - the new California approved parts cleaner (except in a drought in which case rub it with sand).
George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"
1971 deluxe (sold)
1977 deluxe |
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RASTAVAN Samba Member

Joined: June 23, 2013 Posts: 165 Location: NEW SMYRNA BEACH, FL
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Posted: Tue Jul 02, 2013 9:59 am Post subject: |
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| any picts of this process?? |
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Desertbusman Samba Member

Joined: June 03, 2005 Posts: 14654 Location: Arizona
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Posted: Tue Jul 02, 2013 11:27 am Post subject: |
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Pics? yes, in your service manual. _________________ 71 Superbug
71 Westy |
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shiningstar76 Samba Brewer

Joined: July 12, 2003 Posts: 2689 Location: Savannah
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Posted: Mon Jul 15, 2013 5:00 pm Post subject: |
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| Desertbusman wrote: |
| Pics? yes, in your service manual. |
Not of the torsion arm removal.
How is the set screw removed? Mine is pretty beat up and I can't tell how it is supposed to come off. I'm guessing it's an allen but, again, mine is pretty beat up. _________________ KK4NTP
96 Tacoma
86 4Runner
My bus caught on fire and is now on the other coast with someone who gave me money for it. |
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busdaddy Samba Member

Joined: February 12, 2004 Posts: 53244 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Mon Jul 15, 2013 5:07 pm Post subject: |
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| shiningstar76 wrote: |
| Desertbusman wrote: |
| Pics? yes, in your service manual. |
Not of the torsion arm removal.
How is the set screw removed? Mine is pretty beat up and I can't tell how it is supposed to come off. I'm guessing it's an allen but, again, mine is pretty beat up. |
Section 2, chapter 7.5, paragraph 4: "Loosen the locknut on the socket head setscrew. Then remove the setscrew (Fig. 7-15)."
And there's a nice photo with arrows below it. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
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Desertbusman Samba Member

Joined: June 03, 2005 Posts: 14654 Location: Arizona
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Posted: Mon Jul 15, 2013 5:25 pm Post subject: |
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| shiningstar76 wrote: |
| Desertbusman wrote: |
| Pics? yes, in your service manual. |
Not of the torsion arm removal.
How is the set screw removed? Mine is pretty beat up and I can't tell how it is supposed to come off. I'm guessing it's an allen but, again, mine is pretty beat up. |
Allen grub screw and a locknut. It's the same as the other 5 on the beam. 7.2 in the green book for the torsion arms and 6.1 for removing the steering knuckles.
Might be a good idea to set your wheels under the frame. As you are apt to lift the bus off your jackstands when you raise the top torsion arm to pry it off.
Bus Daddy, How do you do that? I mean posting right after I start typing?  _________________ 71 Superbug
71 Westy |
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shiningstar76 Samba Brewer

Joined: July 12, 2003 Posts: 2689 Location: Savannah
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Posted: Mon Jul 15, 2013 5:30 pm Post subject: |
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| Desertbusman wrote: |
| shiningstar76 wrote: |
| Desertbusman wrote: |
| Pics? yes, in your service manual. |
Not of the torsion arm removal.
How is the set screw removed? Mine is pretty beat up and I can't tell how it is supposed to come off. I'm guessing it's an allen but, again, mine is pretty beat up. |
Allen grub screw and a locknut. It's the same as the other 5 on the beam. 7.2 in the green book for the torsion arms and 6.1 for removing the steering knuckles.
Might be a good idea to set your wheels under the frame. As you are apt to lift the bus off your jackstands when you raise the top torsion arm to pry it off. |
Ok. Cheers. I'm in 7.2 and have everything else off. I appreciate the help and I'll see what we can get done. I may just have a few pints at this point and call it a night. _________________ KK4NTP
96 Tacoma
86 4Runner
My bus caught on fire and is now on the other coast with someone who gave me money for it. |
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fungi Samba Member

Joined: August 29, 2002 Posts: 105
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Posted: Tue Aug 20, 2013 3:57 pm Post subject: |
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Can anyone explain how to determine if there is to much play in the torsion arm housing where the needle bearings and the bushing reside? Also if the components are in good condition?
I have the front end apart. I don't want to remove the needle bearing or the bushing, but I want to make sure these components are in good condition. |
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RockyGun Samba Member
Joined: April 03, 2007 Posts: 22
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Posted: Thu May 29, 2014 12:51 am Post subject: |
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| fungi wrote: |
Can anyone explain how to determine if there is to much play in the torsion arm housing where the needle bearings and the bushing reside? Also if the components are in good condition?
I have the front end apart. I don't want to remove the needle bearing or the bushing, but I want to make sure these components are in good condition. |
Id like to know the same |
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fungi Samba Member

Joined: August 29, 2002 Posts: 105
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Posted: Thu May 29, 2014 5:50 am Post subject: |
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Best answer I have received is; if the needle bearings and the torsion arms are well greased everything is ok. If they are dry. Bearings probably need replaced. As far as play I can't find any info yet. _________________ http://rivieraresto.blogspot.com/ |
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RockyGun Samba Member
Joined: April 03, 2007 Posts: 22
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Posted: Thu May 29, 2014 9:02 am Post subject: |
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| fungi wrote: |
| Best answer I have received is; if the needle bearings and the torsion arms are well greased everything is ok. If they are dry. Bearings probably need replaced. As far as play I can't find any info yet. |
Ya im pretty sure mine is fine, but its been sitting for 20 years.. all the seals are bad and I wanted to remove the torsion arms to put new dirt seals in... any idea where to find the dust caps for the torsion arms? mine are rotted. Thanks for the info! |
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Desertbusman Samba Member

Joined: June 03, 2005 Posts: 14654 Location: Arizona
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Posted: Thu May 29, 2014 11:47 am Post subject: |
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| fungi wrote: |
| I have the front end apart. I don't want to remove the needle bearing or the bushing, but I want to make sure these components are in good condition. |
You can super clean the interior of the two tubes. It's a real mess to do. Start by swabbing all the grease out and ending up using lots of solvent. Once it's clean you can carefully flush out the needle bearings. If you don't do a super job of cleaning the bearings it would have been better if you hadn't attempted to do them. But once clean you can inspect the needles. It's just like any other needle bearings. If they have flat spots worn on them they are shot. If they are good, hopefully they are, then carefully work grease back into them. . With the torsion leaves out and apart, clean where they mate together and apply a film of grease to them where they mate with each other. And it's a must to grease the front end per the book. The front wheels have to be hanging. _________________ 71 Superbug
71 Westy |
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