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Rubix12345 Samba Member
Joined: February 14, 2023 Posts: 17 Location: USA
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Posted: Mon Nov 17, 2025 12:27 pm Post subject: Longer intake for dual carb setup |
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| I have a dual carb on a 1600dp. Its the empi single barrel setup(came on the engine). It runs good BUT I would like to move the torque curve a lot lower in the RPM range. Right now it has to rev to the moon to make power(I have some HD springs and 1.4 rockers on it so it revs pretty high and that really woke the engine up, now it will break lose 31 inch mud tires on pavement if I dump the clutch but cruising sucks as it is gutless until you hit really high revs). I was thinking about making and adding some 3-6 inch tall intake manifold extensions to the setup. Its in a rail buggy and I would need to move a bar out of the way(no big deal, its just right above the carb on one side). I know longer intake runners move the torque curve lower in the rpm range on most engines so I was wondering if anyone has done anything like that for a dual carb setup? I know the stock intake length is crazy long, like 12-18 inches, where the current length is maybe 2-3 inches. Just wanted to see what everyone though about it. |
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bedlamite Samba Member
Joined: September 30, 2004 Posts: 251 Location: WI
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Posted: Mon Nov 17, 2025 1:57 pm Post subject: Re: Longer intake for dual carb setup |
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That's not going to help anywhere near as much as you want it to.
Displacement is still the cheapest path to more torque. |
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Brian_e  Samba Member

Joined: July 28, 2009 Posts: 4218 Location: Rapid City, South Dakota
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Posted: Mon Nov 17, 2025 2:59 pm Post subject: Re: Longer intake for dual carb setup |
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Sounds like a bad parts combo. Any idea what cam , heads, and compression it has?
I am gonna guess its got a w110, off the shelf "big valve" heads, and 8.0:1??? Maybe even a 1 5/8" header also?
A low duration cam with matching compression will make a BIG difference in power band. Trying to perfect the intake length is more for fine tuning, and squeaking out that last couple HP. It won't make a drastic change in power band placement.
Brian _________________ So more or less the lazier and stupider you want to be, the nicer quality parts you need to buy.
-Modok
Narrowed beams, Drop adjustable spring plates, Bus disk brake and IRS kits.
www.type-emotorsports.com
Type E Engine Parts and Supplies
https://type-emotorsports.com/collections/engine-parts |
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Schepp Samba Member

Joined: March 22, 2020 Posts: 740 Location: NorCal
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Posted: Mon Nov 17, 2025 3:01 pm Post subject: Re: Longer intake for dual carb setup |
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What is your current gearbox and ratio?
Easiest and cheapest way to increase power...
Smaller rear tire.
Not cheap...
Change R/P ratio.
More Less cheap...
Big bore.
As the saying goes:
Fast. Cheap. Reliable.
Pick two. _________________ Bandit #19
1972 Baja Rallycross Bug |
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Rob Combs Samba Member

Joined: December 30, 2020 Posts: 813 Location: South Bay LA, California
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Posted: Mon Nov 17, 2025 3:31 pm Post subject: Re: Longer intake for dual carb setup |
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What cam did you have on there before the 1.4s?
I can tell you from experience with a 1600, stock cam, stock-ish compression, and 1.4s, even with decently-tuned dual 2-barrels, there is a little bit of noticeable difference but I wouldn't think it enough to break a set of 31" tires loose on dry pavement unless those tires are so hard a cat couldn't scratch them.
So something is going on here, something a longer intake probably won't help with - Brian put up some good points there.
If it's cammed up with something like a 110, you might have some valvetrain issues pretty soon if you're running 1.4s too.
You might want to take a deeper look into things. |
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NJ John Samba Member

Joined: September 21, 2007 Posts: 3015 Location: HdG, MD & NJ
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Posted: Mon Nov 17, 2025 7:13 pm Post subject: Re: Longer intake for dual carb setup |
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I had Weber ICT’s on short manifolds and switched to what was probably kadron tall manifolds. I didn’t really feel any difference. Look cooler, though. _________________ 1973 standard, yellow, lowered, 3” narrowed front, 1600 blo-thru turbo w/single dell 15.4@86, so far
11.41 et buggy. Long gone
Let’s go O’s! Let’s go O’s!
https://www.youtube.com/@AirSpooledGarage |
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rosevillain Samba Member
Joined: December 28, 2005 Posts: 1341 Location: roseville, ca
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Posted: Tue Nov 18, 2025 9:11 am Post subject: Re: Longer intake for dual carb setup |
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| What's you timing set at, and how did you set it? |
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Rubix12345 Samba Member
Joined: February 14, 2023 Posts: 17 Location: USA
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Posted: Fri Nov 21, 2025 10:07 am Post subject: Re: Longer intake for dual carb setup |
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| Rob Combs wrote: |
What cam did you have on there before the 1.4s?
I can tell you from experience with a 1600, stock cam, stock-ish compression, and 1.4s, even with decently-tuned dual 2-barrels, there is a little bit of noticeable difference but I wouldn't think it enough to break a set of 31" tires loose on dry pavement unless those tires are so hard a cat couldn't scratch them.
So something is going on here, something a longer intake probably won't help with - Brian put up some good points there.
If it's cammed up with something like a 110, you might have some valvetrain issues pretty soon if you're running 1.4s too.
You might want to take a deeper look into things. |
Tires are less than a year old. Motor was stock 1600dp before the rockers and springs. |
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Rubix12345 Samba Member
Joined: February 14, 2023 Posts: 17 Location: USA
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Posted: Fri Nov 21, 2025 10:09 am Post subject: Re: Longer intake for dual carb setup |
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| rosevillain wrote: |
| What's you timing set at, and how did you set it? |
Timing is set to 8 degrees BTTD, set it with my timing gun. |
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Rubix12345 Samba Member
Joined: February 14, 2023 Posts: 17 Location: USA
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Posted: Fri Nov 21, 2025 10:11 am Post subject: Re: Longer intake for dual carb setup |
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| Schepp wrote: |
What is your current gearbox and ratio?
Easiest and cheapest way to increase power...
Smaller rear tire.
Not cheap...
Change R/P ratio.
More Less cheap...
Big bore.
As the saying goes:
Fast. Cheap. Reliable.
Pick two. |
No clue on the rear ratio, I did an IRS swap and got a $100 transaxle with a blown reverse gear and slapped it in(I did not know reverse was gone at the time, was told it was good). Maybe next spring I will have some time and money to get one with reverse. |
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Rubix12345 Samba Member
Joined: February 14, 2023 Posts: 17 Location: USA
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Posted: Fri Nov 21, 2025 10:13 am Post subject: Re: Longer intake for dual carb setup |
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| Brian_e wrote: |
Sounds like a bad parts combo. Any idea what cam , heads, and compression it has?
I am gonna guess its got a w110, off the shelf "big valve" heads, and 8.0:1??? Maybe even a 1 5/8" header also?
A low duration cam with matching compression will make a BIG difference in power band. Trying to perfect the intake length is more for fine tuning, and squeaking out that last couple HP. It won't make a drastic change in power band placement.
Brian |
Stock 1600DP, has some straight pipes on it. It did have some copper spacer rings in the heads, I took them out when I redid the springs. |
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Bugsy61 Samba Member

Joined: March 20, 2011 Posts: 265 Location: Peoria, Illinois
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Posted: Fri Nov 21, 2025 8:23 pm Post subject: Re: Longer intake for dual carb setup |
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| This sounds like low cylinder pressure while running. First, do a compression test and report back. Low cylinder pressure could also be caused by late ignition timing, late cam timing, compression leaks, dirty air filter, plugged exhaust (straight pipes, not exhaust.) Super rich mixtures can make it run like this as well. Do the compression test first. |
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Rubix12345 Samba Member
Joined: February 14, 2023 Posts: 17 Location: USA
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Posted: Mon Nov 24, 2025 9:38 am Post subject: Re: Longer intake for dual carb setup |
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| Bugsy61 wrote: |
| This sounds like low cylinder pressure while running. First, do a compression test and report back. Low cylinder pressure could also be caused by late ignition timing, late cam timing, compression leaks, dirty air filter, plugged exhaust (straight pipes, not exhaust.) Super rich mixtures can make it run like this as well. Do the compression test first. |
It runs great at high rpms, pulls hard, no smoke, steady idle, doesn't burn any oil, has new air filters on it, cam is stock, exhaust is fine(I pulled the heads and cleaned the hell out of them and relapped the valves when I did the rockers a few years ago. Only driven it about 500 miles since then. The issue is it does not make much torque until high RPMs most likely because of the short intake runner length. Offroad the thing is rocket, had it out in the desert a few months back and it would fly at 60+mph through the sand like it was nothing, pulled hard at high RPMs. At lower RPM cruising it is just gutless compared to it at high rpm. I want to swap from the 009 distributor to a DVDA(was told that will improve the timing curve and help but its winter and that is a spring project), and I was also told (and know) longer runners make torque lower in the RPM range. Without a dyno its hard to graph out torque curves and for the cost a dyno session I could just change stuff and use the butt dyno instead. If I could add 6 inches to the intakes and move the peak torque down 2000RPMs that would be great. I was just asking if anyone had tried something like this, apparently I am the first. |
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sled Samba Member

Joined: February 16, 2005 Posts: 6323
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Posted: Mon Nov 24, 2025 10:10 am Post subject: Re: Longer intake for dual carb setup |
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making the manifolds a bit longer is not going to achieve the dramatic effect you are looking for. It may move the torque down a little bit, but not substantially, and it won't increase it significantly.
your "straight pipes" are killing torque as well. _________________ drive your split. |
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Zed999 Samba Member
Joined: March 04, 2018 Posts: 1447 Location: UK
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Posted: Mon Nov 24, 2025 11:44 am Post subject: Re: Longer intake for dual carb setup |
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| Rubix12345 wrote: |
| If I could add 6 inches to the intakes and move the peak torque down 2000RPMs that would be great. I was just asking if anyone had tried something like this, apparently I am the first. |
You're not the first and nobody does it because it doesn't work to any noticeable degree, your butt dyno will not register anything other than expectation bias.
I have peak torque at 1850 rpm and the shortest manifolds I've ever seen. Maybe if I put 6" manifolds on it, it would peak 50rpm lower? I know why my engine has such low rpm peak torque and it's nothing to do with the manifolds.
This is a bit like messing with your air jets expecting big changes, it's fine tuning. |
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Schepp Samba Member

Joined: March 22, 2020 Posts: 740 Location: NorCal
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Posted: Mon Nov 24, 2025 12:04 pm Post subject: Re: Longer intake for dual carb setup |
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Did you build this engine or did you buy it this way?
So you have a stock 1600dp that you put ratio rockers on with new springs? Straight pipes and stock cam. With dual single throat carbs? What carbs are on it? Don't just say Empi. That literally tells us nothing. Do you have pictures you'd like to share?
I agree with what others are saying. Sounds like you have a poor combination of parts.
Exhaust back pressure is a thing and the engines friend.
Is the flywheel stock? A lighter flywheel will improve throttle response but they have their drawbacks as well.
You said you removed the cylinder spacers when you did the valves. What was the justification for this? Did you check the deck height? Did you cc the chambers? Someone did that on purpose to achieve a desired compression ratio. Now you've messed with that too.
Usually you'd select a cam that jives with the ratio rockers. Setting the rocker geometry, its a science. Not just bolt on parts because its easy, hoping to get more power. Its a calculated choice of parts, selected for a desired outcome. Not just a random hope for the best, add-on. Did you setup the geometry? IF so, how did you? If you did not, you could be well on your way to destroying your entire valvetrain.
Also revving it up and dumping the clutch to get the big tires to break loose on pavement is a great way to destroy expensive parts.
Not a great example of the engines capabilities, more an example of the drivers stupidity.
Manifold length is the least of your issues.
The 1600 isn't known for being a powerhouse or a torque monster. Though it can be made to perform decently well. With the right state of mind, attention to detail, proper gearing and smaller tires.
From what I've read so far, you have none of those. _________________ Bandit #19
1972 Baja Rallycross Bug |
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oprn Samba Member

Joined: November 13, 2016 Posts: 15183 Location: Western Canada
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Posted: Mon Nov 24, 2025 12:30 pm Post subject: Re: Longer intake for dual carb setup |
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While it is true that longer intake manifolds favor the low end my sister had a '66 type 3 wagon with the factory dual carbs and it did not suffer from poor low end torque. I doubt your manifolds would be as short as those!
The 009 is notorious for low end issues but I think you also have too much tire too. Both those combine with a poor tune will get you right where you are at. _________________ Our cars get old, we get old but driving an old VW never gets old! |
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b-man Samba Member

Joined: May 20, 2008 Posts: 664 Location: So Cal
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Posted: Mon Nov 24, 2025 12:33 pm Post subject: Re: Longer intake for dual carb setup |
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Some type of exhaust with a 4 into 1 collector and a decent muffler would be a huge step in the right direction. Separate straight pipes are good for top end performance and not much else. An essentially stock 1600 with straight pipe exhaust might look cool but it’s completely wrong for what you’re doing.
Switching to a better tunable distributor like the Pat Downs Shockwave would also be a big improvement over a 009.
Longer intake manifold runners aren’t going to make any real measurable difference in low end torque as already mentioned above by a number of members here. _________________ 1956 Dove Blue Panel
1966 Velvet Green Single Cab
1957 L41 Black Oval Window Beetle |
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theastronaut Samba Member

Joined: November 19, 2007 Posts: 1641 Location: Anderson, SC
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Posted: Mon Nov 24, 2025 1:05 pm Post subject: Re: Longer intake for dual carb setup |
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You're getting reversion in the manifold at low rpm since the ports share runners in the intake manifolds. Switch to dual 36 DRLA's with individual runner manifolds; it'll have instant torque off idle, get better mileage, run smoother, and have more power overall. My stock 1600 dp with dual 36 DRLAs was pretty snappy from idle all the way up.
How far out are your idle mixture screws? If they're pretty far out then your idle jets might be too small and its running lean enough to lose power on the low end. _________________ Strive for perfection in everything. Take the best that exist and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough."
-Sir Henry Royce, co-founder of Rolls-Royce
'64 Beetle Sunroof OG Bahama Blue
'63 Beetle Vert
'66 Beetle
'66 Chevy C10
Too many '88-93 Festivas to count |
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Rubix12345 Samba Member
Joined: February 14, 2023 Posts: 17 Location: USA
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Posted: Mon Nov 24, 2025 1:31 pm Post subject: Re: Longer intake for dual carb setup |
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| Yeah...Im not going to worry about it too much. Goes fast enough to get into trouble. I was just asking some quick hypothetical as a maybe winter project to mess with. The answers have been lots of opinions, not many verifiable facts, and lots of suggestions to buy thousands of dollars in new parts(which of course would be great but I am not dumping thousands into a 50hp engine that after all that might make 75hp, that is just silly). |
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