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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Mon Jun 23, 2025 8:21 am Post subject: Re: Safaris discussion thread |
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lol Thanks. |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15197 Location: Casa de Oro, California
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Posted: Sat Jun 21, 2025 6:21 pm Post subject: Re: Safaris discussion thread |
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thom wrote: |
I can't catch a f'in break (well, I guess technically I did). |
Double sheesh. Wtf? |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15197 Location: Casa de Oro, California
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Posted: Sat Jun 21, 2025 6:20 pm Post subject: Re: Safaris discussion thread |
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Sex Bolts or Chicago Screw...really? |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Sat Jun 21, 2025 1:31 pm Post subject: Re: Safaris discussion thread |
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I can't catch a f'in break (well, I guess technically I did). I installed the seal and then latched the window for the first time, and it cracked shortly thereafter. The latches aren't even that tight. The passenger side is fine. A short while later, a second crack appeared, moving right-to-left, but I can't get a good picture of it. At least they're not the cheap tempered glass, which would be all over the floor by now.
_________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Fri Jun 20, 2025 10:19 am Post subject: Re: Safaris discussion thread |
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swharris wrote: |
thom wrote: |
Here's an idea I had to attach the sliders to the windows - I used a stainless steel binding post bolt. $8 for 20 of them on Amazon.
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Never heard of a "binding post bolt"? |
Also called "sex bolts"
https://www.fastenal.com/product/Fasteners/Screws/Binding%20Post%20Screw%20Sets?categoryId=600052# _________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Fri Jun 20, 2025 9:55 am Post subject: Re: Safaris discussion thread |
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thom wrote: |
Here's an idea I had to attach the sliders to the windows - I used a stainless steel binding post bolt. $8 for 20 of them on Amazon.
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Never heard of a "binding post bolt"? |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Thu Jun 19, 2025 6:52 pm Post subject: Re: Safaris discussion thread |
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Here's an idea I had to attach the sliders to the windows - I used a stainless steel binding post bolt. $8 for 20 of them on Amazon.
_________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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von_hansel  Samba Member

Joined: June 12, 2006 Posts: 807 Location: Inland Empire
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Posted: Tue Jun 17, 2025 2:51 pm Post subject: Re: Safaris discussion thread |
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campingbox wrote: |
thom wrote: |
If there was some way to take 3 or 4 inches out of the seal and glue it back together, it would be perfect.
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Would black CA and some quickset work to cut apart and reglue? Maybe a short length of steel wrapped with wax paper to keep it aligned?
I've found that bagging up the corners and stretching out the straights helps too.
These can be hard. |
I had this same problem where the corners were sticking out. The only problem with cutting the seal by 3-4 inches is the seal will shrink with time.
I haven't done it yet as I am looking for a set of NOS seals, but I was advised to use the vent window seal on the corners of the glass and then put the frame to glass seal on afterwards. This will push out the corners so they wont bunch up.
Or you could do the Richie trick which is take an X-Acto knife and cut where it is bunching. Push it in as good as you can and then use crazy glue to glue down where the cut is. _________________
Mugatu wrote: |
von_hansel is still so hot right now |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Tue Jun 17, 2025 2:38 pm Post subject: Re: Safaris discussion thread |
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Both windows are installed, and I haven't decided if I'll try to fix the wrinkles on the passenger-side. For one: how in the hell do you get the windows back apart?
_________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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stevo Samba Member

Joined: January 22, 2004 Posts: 978 Location: the eugeniverse
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Posted: Tue Jun 17, 2025 12:56 pm Post subject: Re: Safaris discussion thread |
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My safaris were installed at a shop widely recognized for their restoration trailer-queen work. WW inner seals were cut then glued again. One glass was original Sekurit, and the other was Brazilian. Original German frames. Photos show the seals puckered in three corners. Uncertain what was used for silicone, etc.
At the time picking up the bus I was told much of the problem had to do with the Brazilian glass [although puckering happened on both pieces]. Just so there was no issue next time I purchased two pieces of safari glass from Stacey. Broke the bank but I wanted tightness. Returned to the shop that did the work with brand new glass and WCM pop out seals, latter were not used. Upon return I found puckering, and one of the new safari glasses installed with a crack. Saving money for the next step. _________________ When you cross an Irishman, they never forget. I mean, never. |
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campingbox  Samba Member

Joined: November 14, 2000 Posts: 10249 Location: Petaluma, CA
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Posted: Tue Jun 17, 2025 8:00 am Post subject: Re: Safaris discussion thread |
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thom wrote: |
If there was some way to take 3 or 4 inches out of the seal and glue it back together, it would be perfect.
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Would black CA and some quickset work to cut apart and reglue? Maybe a short length of steel wrapped with wax paper to keep it aligned?
I've found that bagging up the corners and stretching out the straights helps too.
These can be hard. |
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peecee69 Samba Member

Joined: January 27, 2005 Posts: 1592 Location: Annapolis, MD/Bloomfield Hills, MI
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Posted: Tue Jun 17, 2025 7:27 am Post subject: Re: Safaris discussion thread |
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swharris wrote: |
thom wrote: |
swharris wrote: |
Knowing how tenuous parts supply is over the long term |
Yup - buying opportunistically has saved my ass many times, and just as many times I've needed a part I bought previously, only to find it's either NLA or been downgraded to a shitty Chinese repro. |
Exactly. Hey, great to see your name. I’m sure you never left, but I don’t come this way too often. If I never said it back in the day, a big thank you to you and your pioneering VintageBus site! I was part of the mailing list way back and your site was very helpful. No one else was doing anything like that then. You still in the Sacto area? 911 and rusty RHD moved on I assume. Funny how clean that bus would seem now days. Haha.
Anyway, nice build going on currently. Is there a thread on it? |
I definitely am glad to see Thom posting here as well. I remember back in the VintageBus days when Thom posted his bill. I think it was about $750 for the month. That was shocking. Picked up a set of those seals as well. Looking forward to seeing how well they fit. _________________ 1973 Standard Beetle - running maintenance thread - https://www.thesamba.com/vw/forum/viewtopic.php?t=675712&highlight=
1966 Doublecab - Starting resto - https://www.thesamba.com/vw/forum/viewtopic.php?t=668518&highlight= |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Tue Jun 17, 2025 6:44 am Post subject: Re: Safaris discussion thread |
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Last night I bought some silicone spray, and then re-assembled the driver's side safari window. I found that the trick with the silicone is you just just have to douse it - I was trying to be conservative, clean and tidy and it just wasn't working. My house smells like a robot orgy now.
With the silicone spray, the frames slid together a lot easier. I still had it bunching up at the joint, which could be alleviated if the seals were shorter - there's too much slack in them.
The CE glass compared to Stacey's glass.
_________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Sun Jun 15, 2025 7:56 pm Post subject: Re: Safaris discussion thread |
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Ok, I think I found a good combination: Creative Engineering frames, Stacy's glass, Wolfsburg West inner seal, and probably the outer seal mentioned above - haven't received it yet.
It was a PITA to get these together, and I think my big mistake was trying to use dish soap as a lubricant instead of running down to the hardware store and getting some silicone. The inner seal bunched up in a few spots, which I think wouldn't have happened with better lube.
I tried both a WCM popout inner seal and the WW safari inner seal. While the popout seal is difficult to get stretched on the glass, once you do, the curvature in the corners is absolutely perfect. The WW safari seal is a lot longer, so it fits sloppily over the glass - it needs to be a few inches shorter. However, the WW seal is a .5mm thinner, and for this operation, you need all the help you can get. In addition, I filed small "chamfers" on the insides of the mating edges of the frames, so they're less likely to catch the seal. If there was some way to take 3 or 4 inches out of the seal and glue it back together, it would be perfect.
I should really take this one back apart and re-assemble with better lube and a new seal, but I'm going to get the other one assembled first and see how I feel.
The popout seal on the glass
_________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Fri Jun 13, 2025 7:01 pm Post subject: Re: Safaris discussion thread |
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thom wrote: |
swharris wrote: |
Knowing how tenuous parts supply is over the long term |
Yup - buying opportunistically has saved my ass many times, and just as many times I've needed a part I bought previously, only to find it's either NLA or been downgraded to a shitty Chinese repro. |
Exactly. Hey, great to see your name. I’m sure you never left, but I don’t come this way too often. If I never said it back in the day, a big thank you to you and your pioneering VintageBus site! I was part of the mailing list way back and your site was very helpful. No one else was doing anything like that then. You still in the Sacto area? 911 and rusty RHD moved on I assume. Funny how clean that bus would seem now days. Haha.
Anyway, nice build going on currently. Is there a thread on it? |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Fri Jun 13, 2025 9:05 am Post subject: Re: Safaris discussion thread |
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swharris wrote: |
Knowing how tenuous parts supply is over the long term |
Yup - buying opportunistically has saved my ass many times, and just as many times I've needed a part I bought previously, only to find it's either NLA or been downgraded to a shitty Chinese repro. _________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Thu Jun 12, 2025 8:51 pm Post subject: Re: Safaris discussion thread |
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stevo wrote: |
swharris wrote: |
Check out a video by TheWagen on YouTube. He mentions Butty Bits Safari window seals. A seal that is supposed to be better than all the others. I have not personally used it or seen it.
Link
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Once I saw this video [a few months ago] I bought those seals. Noticeable positive difference. Looking forward to next winter to learn whether the bus heats up as well as it did before safaris. Meanwhile, in springtime I noticed less draft, better heating. No rain/water testing yet; having issues with glass to frame seal - following Thom's progress. |
Knowing how tenuous parts supply is over the long term, I think I should grab some too for my two sets of unrestored/uninstalled originals waiting around. Now does anyone have some original dash clips and latches I could buy. LOL |
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stevo Samba Member

Joined: January 22, 2004 Posts: 978 Location: the eugeniverse
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Posted: Thu Jun 12, 2025 7:55 pm Post subject: Re: Safaris discussion thread |
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swharris wrote: |
Check out a video by TheWagen on YouTube. He mentions Butty Bits Safari window seals. A seal that is supposed to be better than all the others. I have not personally used it or seen it.
Link
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Once I saw this video [a few months ago] I bought those seals. Noticeable positive difference. Looking forward to next winter to learn whether the bus heats up as well as it did before safaris. Meanwhile, in springtime I noticed less draft, better heating. No rain/water testing yet; having issues with glass to frame seal - following Thom's progress. _________________ When you cross an Irishman, they never forget. I mean, never. |
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thom Samba Member
Joined: October 12, 2000 Posts: 6148 Location: Sacramento
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Posted: Thu Jun 12, 2025 7:12 pm Post subject: Re: Safaris discussion thread |
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This afternoon I tried using a WCM popout frame-to-glass seal. It takes some effort to get it stretched over the glass, but when you do, it's nice and tight, with no wrinkles in the corners. However, when I was sliding the frames on, I tore the seal, which meant I needed to take it all apart again. One half of the frame came off fairly easily, but it took almost 2 hours to persuade the other half to release - a lot of rubber/glass/paint stiction. I didn't take any pix though.
Here's a pic of how sloppy of a fit the CE glass/seal/frame is
I went ahead and installed the one window with the thin glass for now, as I want to do a quick test drive around the block.
_________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Thu Jun 12, 2025 6:07 pm Post subject: Re: Safaris discussion thread |
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Check out a video by TheWagen on YouTube. He mentions Butty Bits Safari window seals. A seal that is supposed to be better than all the others. I have not personally used it or seen it.
Link
Just re-read your post. Are you only asking about the glass to frame seal? I forget if he mentions that one or just the frame to body seal.
Apparently the Butty Bits seal is only frame to body.
https://www.buttysbits.com/product/bb-021-safari-seals-enough-seals-to-do-both-front-windows/
Last edited by swharris on Thu Jun 12, 2025 8:48 pm; edited 1 time in total |
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