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Thermostat Bracket Modification To Accept New Style Thermo
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Bug53
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PostPosted: Tue Apr 20, 2021 10:32 pm    Post subject: Re: Thermostat Bracket Modification To Accept New Style Thermo Reply with quote

Spring keeps them open. T-stat closes them when cold
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Mark's 68
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PostPosted: Sun Feb 19, 2012 8:42 pm    Post subject: Reply with quote

As long as you are not driving in extremely cold weather and original bellows thermostats cannot be found,I would not entertain the idea of installing a Mexican thermostat. It is equivilant to driving around with a ticking time bomb. By the time you realize it has failed closed you will have done some serious damage to your engine. I do understand the benefits of having an operational thermostat but these benefits do not outweigh the risk of not having a fail safe system like the original design. I think the consequences of driving in a warm climate without a functioning thermostat have been greatly exaggerated. Remember, aircooled 911s do not have a thermostat and flaps. Late model aircooled Mexican beetles did away with them as well. Unless somebody makes a fail safe thermostat that will work in our cars we will have to decide what is better living with the consequences of a longer warmup or cooking an engine with a non fail safe system.
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crvc
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PostPosted: Sun Feb 19, 2012 6:31 pm    Post subject: Reply with quote

Image may have been reduced in size. Click image to view fullscreen.


Thanks for all the help. In case I want to use the old style someday I hacksawed the top off so it can be welded back on.

crvc
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Eric&Barb
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PostPosted: Mon Jun 29, 2009 7:03 pm    Post subject: Reply with quote

39coupe wrote:
What are the ramification's of removing the flaps and thermo?


Flaps even without thermostat (so wired or spring loaded open) help direct the cooling air to the heads.

Without the thermostat, and not running Mexi FI:

1. Engine temp varies greatly, and this causes the engine case and heads to swell and shink all too much and too often. This in turn will cause loosening of case and head fasteners, and even possibly pulled head studs out of the engine case.

2. In cool weather the pistons do not swell to proper size and fit inside the cylinders and rings do not seal effectively. Loose pistons wear themselves, plus the ring and cylinders from wobbling about. Rings not sealing properly in turn allows alot more fuel to get into the oil, and starts turning the oil acidic all too soon. Plus more water vapor from burning of the fuel gets into the oil and is not steamed out of the oil, due to not often getting up to minimum oil operating temp of 160 F. The water in the oil causes even more corrosion problems inside the engine.
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zerotofifty
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PostPosted: Mon Jun 29, 2009 6:21 pm    Post subject: dead thermo Reply with quote

so if these new thermostats fail closed, we fry our motors, no thanks.

we should get the word out, that these are NO GOOD if they can fry your motor by being stuck open. If all you have is the stock idiot light for oil temp, you will have toasted your valves before you see the oil pressure drop. the heads will heat up first and fast. the oil willtake a long time to get hot enough to loose enough viscosity to warn of the dead thermostat.

bad news
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capeoddboy
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PostPosted: Wed Sep 10, 2008 6:56 pm    Post subject: Reply with quote

I will be sure to find the old style.

I really like your quote about veterans.

Thanks from a Vet,
Tim
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Russ Wolfe
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PostPosted: Wed Sep 10, 2008 6:41 pm    Post subject: Reply with quote

But, if the new style fails , it holds the shutters closed. The spring on the linkage cannot hold them open, against a stuck thermostat.
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capeoddboy
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PostPosted: Wed Sep 10, 2008 5:04 pm    Post subject: Reply with quote

I checked on a spare dog house and compared that to mine in the car. The spring is holding the flaps open. Thanks, Tim
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KTPhil Premium Member
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PostPosted: Wed Sep 10, 2008 4:57 pm    Post subject: Reply with quote

Well, stay tuned, because it's been 20 years since I took my Bug apart. Get a "second opinion."
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capeoddboy
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PostPosted: Wed Sep 10, 2008 2:42 pm    Post subject: Reply with quote

Thanks. I thought some previous posts said the spring held the flaps closed.
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PostPosted: Wed Sep 10, 2008 2:34 pm    Post subject: Reply with quote

The flap spring works to keep them open. The thermostat works against that spring when it is cold.
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capeoddboy
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PostPosted: Wed Sep 10, 2008 2:12 pm    Post subject: no thermostat Reply with quote

If I have no thermostat installed ( I will install it soon ) and the spring on the flaps is installed, am I running with the flaps closed?

Also, if I take the spring off will that cure the cooling problem until I can get the proper rod and thermostat installed?

Thanks,
Tim
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Russ Wolfe
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PostPosted: Mon Aug 18, 2008 10:17 am    Post subject: Reply with quote

The original style thermostats are available, but at about $80.
The mexican thermostats DO fail in the closed position.


I have a few good used thermostats available.
I even went to an auction a while back and bid on 3 rusted out hulks because the thermostats were still in the cars.
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39coupe
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PostPosted: Mon Aug 18, 2008 5:55 am    Post subject: Reply with quote

What are the ramification's of removing the flaps and thermo? Can anything be harmed by doing this or is it like removing the thermo from a water cooled vehicle, it just takes longer for the engine to warm up?

I'm rather new to the Air cooled engines, I have 2 1200 engines and rebuilt 1, it had the flaps and the thermo the other has no flaps and no thermo. When I rebuilt I put the flaps in with the thermo which I probably need to replace.
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RevKevin
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PostPosted: Sun Aug 17, 2008 9:28 pm    Post subject: Reply with quote

Any idea how many mods would be required to fit it onto the type 4 setup?
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Jody '71
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PostPosted: Tue Aug 21, 2007 4:45 am    Post subject: Reply with quote

So, as of now, when you go to a VW dealership and get the 111-119-159A and open the box, you get the Mexican new style?? Or can you specify the old original bellows style? The last time I ordered this part from my local dealership it was still active, but not in stock. This was the original bellows style. They had to order it, I got my order in one day. I ordered 2. They were $54.62 a piece. This was April 2006. So is the original bellows style no longer made by VW???
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johnanddes
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PostPosted: Mon Aug 20, 2007 1:58 pm    Post subject: Reply with quote

Dave from vw-resource.com has a mexican style installed and is pleased. Here is the link:

http://www.vw-resource.com/thermostat.html

I tihnk he did the same thing you did as far as the bracket.
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Jeff Geisen
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PostPosted: Mon Aug 20, 2007 1:03 pm    Post subject: Reply with quote

... agreed, the spring type thermostat fails closed. The return spring on the shutter linkage bar keeps the shutters closed when cold, keeps the fan from blowing them open too soon.

IMHO, the new style thermo gives a false savings over the bellows style, which was designed to make the cooling system fail safe.
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John M.
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PostPosted: Wed Dec 06, 2006 1:48 pm    Post subject: Reply with quote

Kris Styes wrote:
I believe the return spring mounted on the rear of the cooler housing (hooked to flap rods) keep the flaps in the open position when and if a thermostat fails.

Anyone want to confirm?


Kris


The new thermostats fail in the closed position, so it doesn't matter. Hope you have some way of monitoring the temps in-case it does fail and your driving with the flaps closed. That could be disastrous in just a few miles.
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Kris Styes
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PostPosted: Wed Dec 06, 2006 1:43 pm    Post subject: Reply with quote

I got my from Wooster VW in Salina, Ks.

Kris
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