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Our 1967 Karmann Ghia (with new stock rim)
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c21darrel
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PostPosted: Thu Sep 06, 2018 11:22 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

If shipping isn't too bad....contact any of the trans shops (Rancho, Benco, KCR) thats where I found short axles. Maybe a trans shop in Philippines??? Good Luck Dong.
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DONGKG
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Location: Cainta, Rizal, Philippines, "A Certified Type 3 and Karmann Ghia Maniac"
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PostPosted: Wed Sep 05, 2018 11:15 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

c21darrel wrote:
I have short axles from 60-66. I have not gotten around to making the swap yet...too many projects. Good Luck DongKG


Cool one, Buddy! Thanks its difficult to look for a pair of short axle here in the Philippines. It has become a sought after parts here in the past few years.

thanks

DongKG
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c21darrel
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PostPosted: Tue Sep 04, 2018 2:29 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

I have short axles from 60-66. I have not gotten around to making the swap yet...too many projects. Good Luck DongKG
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DONGKG
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PostPosted: Mon Sep 03, 2018 3:12 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

c21darrel wrote:
Hey DongKG, welcome back. A few thoughts for you and the Fuchs. There are early 6's (deep 6, 901 part # on back) and late 6's (flat 6, 911 part # on back).
A 67 has a long spline swing axle. Read up on that here.
https://www.thesamba.com/vw/forum/viewtopic.php?t=330991&highlight=short+axle+long
depending on if you have original early or late 6 inch or repop Fuchs the answer may change. On my 68, I swapped to 60-66 short axles, I have SwayAway adjustable spring plates, I have drilled rotors and drums, I have a 1/4 spacer on the rear drums. I have 195/60/15 tires in back. OG deep 6 Fuchs in back. No rub. I'm planning on dumping the adjustable spring plates and get lowered plates, dump the spacer and I can fit a 205/70/15. Note that all ghias may have different rear clearance due to handmade and decades of potential repairs.


205/70/15? is that possible in the rear of a '67 Karmann Ghia? Considering that it has long axles?
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DONGKG
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PostPosted: Wed Oct 25, 2017 8:13 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

c21darrel wrote:
Nice work on Mickey.
I wouldn't use varnish on your steering wheel. Sand it down to 400 or 600 and just rub some boiled linseed oil on it with a towel. wait a bit and rub it out, done. I think you will like it more and it lasts a long time. If needed rub more on every couple years.

Thanks so much buddy. Mickey looks better with the Fuchs and runs better with a newly overhauled engine plus some added ugrades like the dual kadrons, oil sump, Fram filter,Okrasa style oil cooler and Bosch 010.

Thanks for the advice buddy on the Empi GTV style steering wheel. I will apply that linseed oil. I know it will look better.

Thanks,

DongKG
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c21darrel
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PostPosted: Tue Oct 17, 2017 11:34 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

Nice work on Mickey.
I wouldn't use varnish on your steering wheel. Sand it down to 400 or 600 and just rub some boiled linseed oil on it with a towel. wait a bit and rub it out, done. I think you will like it more and it lasts a long time. If needed rub more on every couple years.
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DONGKG
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PostPosted: Mon Oct 16, 2017 10:52 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

Lastly, I have this original universal EMPI GTV style steering wheel that I have been keeping these years that I retrieved recently. I got a fabricated boss kit with the horn bottom and installed in on Mickey.

Image may have been reduced in size. Click image to view fullscreen.

HHuuummm looks cool, IMO!

Image may have been reduced in size. Click image to view fullscreen.

I will apply descent varnish on the classic and aged Mahogany wood soon!
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DONGKG
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PostPosted: Mon Oct 16, 2017 10:44 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

After removing the rear drums and the front rotors it was time to have these re-drilled to Porsche 5x130 bcd bolt pattern.

Image may have been reduced in size. Click image to view fullscreen.

The finished re-drilled drums and rotors.

Image may have been reduced in size. Click image to view fullscreen.

I also installed the tires onto the Fuchs from the Sprintstars EMPI. The latter wheels will have to be stored in our attic for a long long time, I may say.


Image may have been reduced in size. Click image to view fullscreen.

After installing back the rear drums and the front rotors, I applied a few coats of flat back to give a fresh look.

Image may have been reduced in size. Click image to view fullscreen.

The Fuchs with the 165x15 tire was looking so tight on the left side....

Image may have been reduced in size. Click image to view fullscreen.

.... also the same tight fit on the right side. I can't imagine how close the tires are to the leading edges of both rear fenders near the both ends of the bumpers.

Image may have been reduced in size. Click image to view fullscreen.

The rear shot of the Fuchs already installed. So tight by mere looking at it!

Image may have been reduced in size. Click image to view fullscreen.

The front view with the Fuchs and tire looks so relaxed and with ease.

Image may have been reduced in size. Click image to view fullscreen.

Since, I like the Vintage Speed Classic look, I also removed the Bosch 009.....

Image may have been reduced in size. Click image to view fullscreen.

.... and installed this Bosch 010 dizzy! I love the 010 vintage look blended with the entire engine. I looks so vintage. And the Bosch 101 works well too.

Image may have been reduced in size. Click image to view fullscreen.

I drove the Mickey to test the engine with its dual Kadrons and the Fuchs and to determine whether there are issues that needs to be addressed.

Image may have been reduced in size. Click image to view fullscreen.

I also photoshopped the picture. I hope I did not over do the saturation of the colors. Another view.

Image may have been reduced in size. Click image to view fullscreen.

One more view.

Image may have been reduced in size. Click image to view fullscreen.

Another one.

Image may have been reduced in size. Click image to view fullscreen.

This one too.

Image may have been reduced in size. Click image to view fullscreen.

And one more.

I like the overall look of the Fuchs with Mickey.

So far, no issues with my fear of rubber rubbing the fenders at the back. Though I have some issues on the Kardons as the smokes is color black when I apply some gas. I know that it supplies more gas then needed by the engine. I will see the jettings of the Kadrons this weekend.

And one more thing, I don't have yet the Fuchs center caps. Soon of course!

Thanks.
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'67 KG Cabrio (Mickey) ;
'66 Type 3 (Sharky 2)
'72 Type 2 Homey
'67 Splitty Bus
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DONGKG
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PostPosted: Tue Oct 10, 2017 8:59 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

I also fabricated an oil cooler in a vintage speed theme.

Image may have been reduced in size. Click image to view fullscreen.

The tube that will be used to mimic the okrasa style oil cooler.

Image may have been reduced in size. Click image to view fullscreen.

A little of twisting and all, there you have it, a spiral-like tubing.

Image may have been reduced in size. Click image to view fullscreen.

I welded the swivel elbow fittings for the braided hose.

Image may have been reduced in size. Click image to view fullscreen.

A view from the outside looking into the back of the engine with the spiral tubing hidden from the prying eyes.

Image may have been reduced in size. Click image to view fullscreen.

the hose on the left is coming from the Fram canister oil filter and the hose on the right is where the cooled oil passes back to the engine.

Image may have been reduced in size. Click image to view fullscreen.

The return. It is quite awesome because once the engine is in its normal operating temperature, touching the tubing on the right reveals that the oils is hotter and when you touch the tube on the right it is immediately noticeable how the temperature dropped dramatically. It work!
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'67 KG Cabrio (Mickey) ;
'66 Type 3 (Sharky 2)
'72 Type 2 Homey
'67 Splitty Bus
'65 beetle;'69 Country Buggy; '44 Kubelwagen (replica) TOOB MEMBER #20
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DONGKG
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PostPosted: Tue Oct 10, 2017 8:47 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

About a month ago I fabricated a breather box with the help of an expert welder.

Image may have been reduced in size. Click image to view fullscreen.

Measuring the stainless steel sheets for the buffers and provisions for the ports.

Image may have been reduced in size. Click image to view fullscreen.

welding the buffer using a TIG welder.

Image may have been reduced in size. Click image to view fullscreen.

Welding the ports for the hose. I opted to install six ports, Two for the valve covers; 2 for the dual carbs aircleaner; one for the oil breather beside the oil filler; and one as breather.

Image may have been reduced in size. Click image to view fullscreen.

Some filing touches.

Image may have been reduced in size. Click image to view fullscreen.

Installing the finished breather box.
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'66 Type 3 (Sharky 2)
'72 Type 2 Homey
'67 Splitty Bus
'65 beetle;'69 Country Buggy; '44 Kubelwagen (replica) TOOB MEMBER #20
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DONGKG
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PostPosted: Fri Oct 06, 2017 4:21 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

c21darrel wrote:
Quote:
i intend to have it refaced to replicate the OG fuchs.


This sounds seriously cool. Cant wait to see.
I'm not much of a tire expert, I would make sure a 165 is not too narrow for a 6 in rim. Seems reasonable, but search. Cheers DongKG


Well, I will correct myself there. it will only be the rim (not the spokes), that will have to be refaced to just to remove the sharp edges or of the rim area. I just hope the 165xx15 fits without any issues at all.

Thanks.
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'67 Splitty Bus
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c21darrel
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PostPosted: Fri Oct 06, 2017 11:52 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

Quote:
i intend to have it refaced to replicate the OG fuchs.


This sounds seriously cool. Cant wait to see.
I'm not much of a tire expert, I would make sure a 165 is not too narrow for a 6 in rim. Seems reasonable, but search. Cheers DongKG
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GhiaBuild
http://www.thesamba.com/vw/forum/viewtopic.php?t=481184
1967 DC build
https://www.thesamba.com/vw/forum/viewtopic.php?t=693583&highlight=67+dc
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DONGKG
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Location: Cainta, Rizal, Philippines, "A Certified Type 3 and Karmann Ghia Maniac"
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PostPosted: Thu Oct 05, 2017 10:56 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

This is the other japan early replica with edge like portion of the rim that i intend to have it refaced to replicate the OG fuchs.
Image may have been reduced in size. Click image to view fullscreen.

_________________
'67 KG Cabrio (Mickey) ;
'66 Type 3 (Sharky 2)
'72 Type 2 Homey
'67 Splitty Bus
'65 beetle;'69 Country Buggy; '44 Kubelwagen (replica) TOOB MEMBER #20
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DONGKG
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PostPosted: Thu Oct 05, 2017 10:52 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

Thanks for the reply. It is much appreciated. Based on my research the fuchs are the flat dish late 6-inch wide. Will tires with 165×15 size fits without any rubbing issues! 205×60×15 might be wishful thinking. Thanks in advance.
Image may have been reduced in size. Click image to view fullscreen.

_________________
'67 KG Cabrio (Mickey) ;
'66 Type 3 (Sharky 2)
'72 Type 2 Homey
'67 Splitty Bus
'65 beetle;'69 Country Buggy; '44 Kubelwagen (replica) TOOB MEMBER #20


Last edited by DONGKG on Fri Oct 06, 2017 4:26 pm; edited 5 times in total
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c21darrel
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PostPosted: Thu Oct 05, 2017 12:17 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

Hey DongKG, welcome back. A few thoughts for you and the Fuchs. There are early 6's (deep 6, 901 part # on back) and late 6's (flat 6, 911 part # on back).
A 67 has a long spline swing axle. Read up on that here.
https://www.thesamba.com/vw/forum/viewtopic.php?t=330991&highlight=short+axle+long
depending on if you have original early or late 6 inch or repop Fuchs the answer may change. On my 68, I swapped to 60-66 short axles, I have SwayAway adjustable spring plates, I have drilled rotors and drums, I have a 1/4 spacer on the rear drums. I have 195/60/15 tires in back. OG deep 6 Fuchs in back. No rub. I'm planning on dumping the adjustable spring plates and get lowered plates, dump the spacer and I can fit a 205/70/15. Note that all ghias may have different rear clearance due to handmade and decades of potential repairs.
_________________
GhiaBuild
http://www.thesamba.com/vw/forum/viewtopic.php?t=481184
1967 DC build
https://www.thesamba.com/vw/forum/viewtopic.php?t=693583&highlight=67+dc
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DONGKG
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PostPosted: Wed Oct 04, 2017 8:26 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

I recenctly got a set of og fuchs with 6-inch wide. The offset is quite perpect for me. I also borrowed a set of adaptors from 4-lug to porsche 5-lug pattern. It turned out that using these adaptors will only leave rubbing issues. Hence, it will no longer be installed. As such, the remedy is to have the rear drums and front rotors be drilled to 5-lug porsche pattern. The only issue left lingering at the back ofy mind is, with the 6-inch wide fuchs, that size of tires would suit the rear suspensions taking into consideration the fender arch of the karmann ghia towards the rear where the bumper resides. I am really a fan of cal look big and little tires combo. Any inputs on this will be highly appreciated and any pics of 1967 kg's with 6-inch fuchs with the designated rear tire sizes will also enlighten this representation. I will post the pics of the fuchs soon. Thanks in advanve.

Ragards,

DongKG
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'67 KG Cabrio (Mickey) ;
'66 Type 3 (Sharky 2)
'72 Type 2 Homey
'67 Splitty Bus
'65 beetle;'69 Country Buggy; '44 Kubelwagen (replica) TOOB MEMBER #20
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DONGKG
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PostPosted: Mon Jul 31, 2017 5:58 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

c21darrel wrote:
yeah, thats why i just posted the link. I have run 3 different 1776 motors with Kadrons over the last 30 years or so...I ran them straight out of the box with the jets that came in them. Embarassed
They always ran great and w/o issues. Smile


Yeah! Again, thanks for the help, much appreciated. So far, the Kads I bought are used once and they idle fine for me, but once I rev the engine, the smoke would be from color grey to dark grey, which only suggest that its mixture is rich. Before we rebuilt the engine, the piston rings of the 90.5 Cima piston were perfect. So the smoke is not burnt oil, but unburned gas. I was thinking if the mixture screw as dialled accordingly. Much is yet to be done, Mate!

Thanks,

DongKG
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'67 Splitty Bus
'65 beetle;'69 Country Buggy; '44 Kubelwagen (replica) TOOB MEMBER #20
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c21darrel
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PostPosted: Thu Jul 27, 2017 6:01 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

yeah, thats why i just posted the link. I have run 3 different 1776 motors with Kadrons over the last 30 years or so...I ran them straight out of the box with the jets that came in them. Embarassed
They always ran great and w/o issues. Smile
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http://www.thesamba.com/vw/forum/viewtopic.php?t=481184
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DONGKG
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PostPosted: Thu Jul 27, 2017 5:23 pm    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

c21darrel wrote:
Looks like Mickey has been getting love.
Here are several threads on jetting a 1776 with Kadrons...
https://www.thesamba.com/vw/search.php?q=jets%20for%20kadron%20with%201776


Thanks so much c2darrel, I really appreciated your sharing the link. I checked the links you gave and there are several listed topics to choose from. So far the discussions on these threads somehow creates more confusions rather than confirmations. I haven't really got the specifics to that one.

Have a great day!

DongKG
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c21darrel
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PostPosted: Thu Jul 27, 2017 11:30 am    Post subject: Re: Our 1967 Karmann Ghia (with new stock rim) Reply with quote

Looks like Mickey has been getting love.
Here are several threads on jetting a 1776 with Kadrons...
https://www.thesamba.com/vw/search.php?q=jets%20for%20kadron%20with%201776
_________________
GhiaBuild
http://www.thesamba.com/vw/forum/viewtopic.php?t=481184
1967 DC build
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