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BulliBill Samba Member

Joined: July 09, 2004 Posts: 4770 Location: St Charles, MO
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Posted: Thu Nov 21, 2024 8:05 am Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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Yep, I've been told by "Virtanen" in Finland that the "wider" base bracket is correct for 25hp engines up to early 1952 if I recall correctly. Pretty cool... but it looks as if it could fit and work the same on any 36hp engine too.
Bill B _________________ I'm looking for these license plate frames for my fleet:
Coeur D'Alene - Lake Shore Volkswagen
Mission VW - San Fernando
Thornton VW - Stockton
Thanks for any help! |
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Stocknazi Samba Member

Joined: June 18, 2004 Posts: 5454
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Posted: Wed Jul 12, 2023 4:37 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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Interesting, I had forgotten that there was 40hp style thermostat bracket.
Never seen one with the fat base. Those crude spot welds are pretty cool. _________________ WANTED:
58 Westfalia cabinet knobs (3 needed), roof rack, and (7) privy tent poles (silver painted).
"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
"The tree of liberty must be refreshed from time to time with the blood of patriots and tyrants."
Thomas Jefferson |
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BulliBill Samba Member

Joined: July 09, 2004 Posts: 4770 Location: St Charles, MO
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Posted: Wed Jul 12, 2023 2:23 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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I found one of the "oddball" thermostat brackets, the other is still to be located in my stash...
Notice the stock narrower 30bhp/36hp bracket and then the much wider base bracket. I suspect that maybe this one fits 25hp or earlier engines?
Both are the round hole "non-adjustable" type, and both fit the same on a 36hp crankcase.
Bill Bowman _________________ I'm looking for these license plate frames for my fleet:
Coeur D'Alene - Lake Shore Volkswagen
Mission VW - San Fernando
Thornton VW - Stockton
Thanks for any help!
Last edited by BulliBill on Fri Jul 14, 2023 9:27 am; edited 1 time in total |
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Clara  Samba Member

Joined: June 14, 2003 Posts: 12601
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Posted: Mon Jul 10, 2023 1:31 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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somewhere I have a box of NOS thermostat brackets that look a lot like the middle ones. I 'll try to find them. I think they had the p/n for the 36hp bracket on the box though, and might have been supplied as a replacement part, long enough ago that they had the old style markings on the box.
Yes, the ones marked 1500/1600 about have the oval slot for the mounting stud, so it can be adjusted by loosening the nut and moving it vertically.
(it also can be adjusted by screwing the thermostat up or down on the vertical rod)
The earlier ones have a round hole there. _________________ The Obsolete Air-Cooled Documentation Project http://oacdp.org/ |
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BulliBill Samba Member

Joined: July 09, 2004 Posts: 4770 Location: St Charles, MO
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Posted: Sun Jul 09, 2023 11:49 am Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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Using Mathew's photos above, take notice that the 30bhp/36hp black bracket (top) as well as the 34bhp/40hp black bracket (middle) both have what I call a "tail" or very short piece of the vertical bracket metal bent at a 90 degree angle to horizontal. This "tail" on both brackets wraps under the bottom edge of the crankcase. These two brackets also have a round hole drilled through them that slips nicely onto the thermostat mounting stud. So think about it, on these two types of brackets there is virtually no up/down adjustability of these brackets, they are fixed in position because of the round hole and bent "tail".
But notice that the bracket marked 1500-1600? in the photo (bottom) has the bent "tail" eliminated, and notice that the hole in the bracket for mounting to the crankcase stud is not round but elongated for some up/down adjustability on the later engines.
I hope that helps!
Bill Bowman
p.s. I've even found two other slightly different versions of these black painted thermostat brackets that I assume are for the earliest engines or maybe Porsche 356's? But that's a whole other story for another time... _________________ I'm looking for these license plate frames for my fleet:
Coeur D'Alene - Lake Shore Volkswagen
Mission VW - San Fernando
Thornton VW - Stockton
Thanks for any help! |
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matthew henricks Samba Member

Joined: January 02, 2002 Posts: 1338 Location: So. Cal
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jbannon Samba Member
Joined: September 19, 2020 Posts: 219 Location: New York
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Posted: Wed Apr 13, 2022 6:35 am Post subject: 36 HP Throttle Ring Plug |
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mrjonny5 wrote: |
Does anyone know the part number for the rubber stopper or where I can get one? Mine has perished and fallen off.
Thanks. |
This is a very old post but I thought I would let everyone know that you can buy the plugs from Kaeferland in Germany.
https://www.kaeferland-shop.de/en/drive-system/eng...7/60?c=481 |
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thom Samba Member
Joined: October 12, 2000 Posts: 6146 Location: Sacramento
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Posted: Mon Sep 23, 2019 7:01 am Post subject: |
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Lind wrote: |
EverettB wrote: |
I think you actually get more air flow with the ring completely removed. The engine sounds different too. |
I am not sure on that. I think the ring smooths out the airflow and speeds it up. I think that it is like velocity stacks on a race engine, which are proven to increase airflow. |
_________________ -Thom
1956 Single Cab
1957 Porsche 356A Sunroof
1957 23-Window Deluxe
1957 Mercedes Westfalia single cab
1963 Unimog 404
1965 E-Type |
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Busted-bolt Samba Member
Joined: April 14, 2018 Posts: 514 Location: minnesoota
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Posted: Sun Sep 22, 2019 5:27 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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Sometimes it is important to use extreme caution when applying heat to the area where the rod threads into the top goes into the thermostat or where the bottom bolt goes in to the thermostat, because there is lead solder in there and it melts at a relatively low temperature. The melted lead blobs will go inside the thermostat bellows and mess everything up.Ask me how I know,oops..  _________________ Vw collection 60 combi ,61 panel ,62 deluxe micro,82 diesel Westfalia,88 Vanagon synchro,98 Jetta tdi,11 Jetta tdi mt ,11 Jetta tdi dsg.
I do all my own work,body,engine and transmission. |
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sslick Samba Member
Joined: July 28, 2005 Posts: 171
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Posted: Sun Sep 22, 2019 4:58 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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EverettB wrote: |
The manual pic above appears to be a "Bastard 40" engine so maybe those use the same parts as a 36hp engine?
The pivot bracket shown in that shop manual scan is definitely the same part I've used on earlier 36hp engines. |
Hmm...interesting, yet confusing! I'm just pulling at straws here. I need to figure out why my thermostat failed after I made the initial adjustment, and I need to figure it out before I dish out more money at another thermostat or thermostats, only to have them fail the same way. |
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EverettB  Administrator

Joined: April 11, 2000 Posts: 71486 Location: Phoenix 602
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Posted: Sun Sep 22, 2019 4:44 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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The manual pic above appears to be a "Bastard 40" engine so maybe those use the same parts as a 36hp engine?
The pivot bracket shown in that shop manual scan is definitely the same part I've used on earlier 36hp engines. _________________ How to Post Photos
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sslick Samba Member
Joined: July 28, 2005 Posts: 171
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Posted: Sun Sep 22, 2019 3:15 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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hazetguy wrote: |
Aside from the thermostat throttle ring and its mounting hardware, and the thermostat bellows (for the most part), these are the pieces that are interchangeable between 36hp and 40hp:
Tension spring, mounting hardware for pivot piece, "C" clip that holds the throttle ring pivot piece to the stud, 15mm long bolt and flat washer for the thermostat bellows.
At a quick glance, the pivot piece looks the same. However, the arm is offset differently between 36hp and 40hp.
Theoretically you can use a 36hp arm on a 40hp, but not the other way around (it will hit the engine tin).
36hp on the top, 40hp on the bottom.
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I believe I have found some conflicting evidence concerning the thermostat connecting arm. This is a photo taken from the 61-65 type1 Bentley manual (M5, page7). The pivot arm appears to be bent the opposite way as described above. Looks to me like the arm that was described as the 36hp arm is in fact a 40hp arm, and vice/versa. Is it possible there was a crossover period? I'm actually a little confused about the spring as well. Someone else have a look and tell me if I'm seeing something wrong here...I'm not trying to insult anyone, I'm really just trying to diagnose issues setting up my thermostat.
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sslick Samba Member
Joined: July 28, 2005 Posts: 171
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Posted: Sat Sep 21, 2019 6:56 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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BarryL wrote: |
If you heat a good thermostat and it's not contained within the bracket it will ruin it as it expands beyond the brass folds' factory bend. Does your thermostat you heated with the heat gun still collapse fully when cold? |
I heated it when it was in the bracket, to test it when I got it (used, off a samba member), and again to set up the cooling ring in it's hot/open position.
No, the thermostat does not close fully any more like it did when I tested it, before mounting it, with the bracket on the engine and adjusting it...and hooking up the spring. I'm guessing maybe it was weak to begin with? Idk. I need to figure this out before I ruin another thermostat. I don't have $50-75 to keep throwing at thermostats! Lol |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15193 Location: Casa de Oro, California
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Posted: Sat Sep 21, 2019 6:48 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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It reads like you kept your thermostat contained in the bracket while heating. If you heat a good thermostat and it's not contained within the bracket it will ruin it as it expands beyond the brass folds' factory bend. Does your thermostat you heated with the heat gun still collapse fully when cold? How much distance is it that you could not pull down before? I thought you were supposed to bolt bracket then then use the bolt that goes into the thermostat to pull it down. |
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sslick Samba Member
Joined: July 28, 2005 Posts: 171
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Posted: Sat Sep 21, 2019 4:05 pm Post subject: |
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StockNazi wrote: |
hazetguy wrote: |
i think the only differences between the 36hp and stale air 40hp thermostat assembly are:
the length of the operating rod (36hp is 5mm shorter, but a 40hp rod could be threaded to work on a 36hp)
thermostat bellows bracket
the temp range of the thermostat bellows.
as far as i have seen, the rest of the big parts are the same, and are useable on either 36hp or 40hp.
by the way, make sure you have the little rubber stopper correctly installed on the throttle ring. this prevents the ring from going too far into the fan when the thermostat is properly adjusted. if no rubber stopper, the fan can go too far in and rub on or get chewed up by the fan, damaging or ruining both the fan and the ring. (oh yeah, i have plenty of NOS rubber stoppers if you need one :wink: )
http://www.thesamba.com/vw/forum/album_page.php?pic_id=312475
http://www.thesamba.com/vw/forum/album_page.php?pic_id=312480
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i have a setup issue with a 36 hp motor.
i am setting my control ring at 20mm measured from the center of the shroud opening with the engine cold; with the thermostat contacting the upper stop on the bracket. when i try to pull the thermostat down to bolt it to the bracket it will not pull down far enough.
what am i missing here? with the thermostat touching the top of the bracket you should have full opening of the ring, right? |
I know that this is an old, dead thread, but I am hoping to churn up some new conversation about this subject, as I am having some difficulty setting up my 40hp thermostat properly. Can you tell me, what did you end up doing about the fact that you could not pull your thermostat all the way down to bolt it to the bracket? I ran into the same problem last night trying to set mine up. So, what I wound up doing is bolting the thermostat up and leaving the pivot clamp loose, heating the thermostat with my beat gun so it expanded all the way, and adjusted the ring in it's hot/open position and clamp it. All was well with the world last night...and after it cooled down, the ring closed nicely against the bump stop. This morning, however, there was a gap between the ring and the fan shroud. After confirming everything was still tight, I removed the thermostat only to find that it wasn't closing fully like it had before I installed it. To me, it seems as though there is too much pull when the spring is hooked up, which is pulling the thermostat back open slightly. I am perplexed. It's a 65 degree thermostat, which is correct for my early '63 with stale air heating. Did they make different height thermostats? Please refer to my thread for more info if needed. I really need some advise on this...I'm starting to get frustrated! Also, I think I have the spring that is correct for the 36hp motor. Maybe it has a stronger pull than the 40hp one? Idk! https://www.thesamba.com/vw/forum/viewtopic.php?p=9172415#9172415 |
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hazetguy Samba Member

Joined: April 06, 2001 Posts: 10797 Location: iT StiNgeD iTseLf tO dEAd
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Posted: Wed Mar 01, 2017 12:43 pm Post subject: Re: Does the 36hp Air control ring fit a 40hp fan? and ring q's. |
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i'd like to update my previously incorrect statements above. i did some measurements between 36hp and 40hp thermostat parts, and here's what i've found:
for future reference:
Comparing 36hp to 40hp stale air thermostat parts.
Most parts are not interchangeable due to dimensional differences.
36hp on the top, 40hp on the bottom.
Aside from the thermostat throttle ring and its mounting hardware, and the thermostat bellows (for the most part), these are the pieces that are interchangeable between 36hp and 40hp:
Tension spring, mounting hardware for pivot piece, "C" clip that holds the throttle ring pivot piece to the stud, 15mm long bolt and flat washer for the thermostat bellows.
At a quick glance, the pivot piece looks the same. However, the arm is offset differently between 36hp and 40hp.
Theoretically you can use a 36hp arm on a 40hp, but not the other way around (it will hit the engine tin).
36hp on the top, 40hp on the bottom.
Dimensionally, the thermostat throttle ring pivot piece is longer on a 40hp.
Overall length of the throttle ring pivot stud is longer on a 40hp. Threaded part is nominally longer, but the non threaded portion is longer.
36hp is shorter, and the rod is fairly straight. It also has a shorter bend at the bottom.
40hp is longer, and incorporates more bends in it.
36hp on LEFT, 40hp on RIGHT.
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EverettB  Administrator

Joined: April 11, 2000 Posts: 71486 Location: Phoenix 602
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mrjonny5 Samba Member
Joined: July 05, 2012 Posts: 4
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Posted: Fri Jul 06, 2012 2:47 am Post subject: |
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Thanks Everett, managed to find some in the classifieds as suggested  |
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EverettB  Administrator

Joined: April 11, 2000 Posts: 71486 Location: Phoenix 602
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mrjonny5 Samba Member
Joined: July 05, 2012 Posts: 4
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Posted: Thu Jul 05, 2012 9:44 am Post subject: |
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Does anyone know the part number for the rubber stopper or where I can get one? Mine has perished and fallen off.
Thanks. |
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