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My LPG powered beetle.
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oprn
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PostPosted: Tue Aug 17, 2021 12:51 pm    Post subject: Re: My LPG powered beetle. Reply with quote

Ah! That makes more sense, no I have never seen a LNG filling station.
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PostPosted: Tue Aug 17, 2021 10:17 am    Post subject: Re: My LPG powered beetle. Reply with quote

oprn wrote:
It doesn't sound anything like the natural gas I am familiar with Ray.

That really sounds like propane.


Ah...technically you are pointing out something that I am explaining poorly. I am getting sloppy with my terminology.... Rolling Eyes

For readily available vehicle natural gas for street vehicles...CNG and LNG are technically the same FUEL.

BUT...when you drop by the local gas station here to fill up....what you are getting is "CNG"...compressed natural gas. It is NOT liquid and does NOT have a change of state that gets cold (not cold enough to matter). In that respect....it is very similar to propane. Its already a gas an needs no change of state. Its already vaporized and just needs to be mixed with air.

But....LNG is frozen and is a liquid. It does have a cold producing change of state and most of the vehicles that draw this from their tank have to start on gasoline to have the heat source to properly vaporize it.

And....few gasoline stations allow or have LNG at a public pump. You typically have to drop by larger truck stops or LNG sales stations.

What I am speaking of is "LNG".

My apologies for my poor terminology. Ray
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PostPosted: Tue Aug 17, 2021 6:56 am    Post subject: Re: My LPG powered beetle. Reply with quote

It doesn't sound anything like the natural gas I am familiar with Ray.

That really sounds like propane.
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PostPosted: Tue Aug 17, 2021 6:31 am    Post subject: Re: My LPG powered beetle. Reply with quote

oprn wrote:
I don't understand the need for gasoline for start up. Natural gas has no cold weather vices. We start cold Caterpillar gas compressor engines with it at -30 in the dead of winter. If the oil is not too stiff and the starter will turn it over it will start! No fuel enrichment needed like gasoline.


Yes....natural gas does have cold weather vices. Its liquified in its storage. It needs to move from liquid to gas form. And.....that change of state produces cold. Not just in cold weather but sometimes even temperate weather.....gasoline is commonly used.

First ....the engine you speak of is a stationary engine. Its allowed to warm up and only has to run in one speed range. A car needs to be driveable quick.

Second....a little residual heat helps in the cold with a cold producing change of state....warm up is too slow, fuel metering is difficult and its hard on the engine. Easier and faster.

Not all CNG vehicles require a gasoline start. Many find its better, faster and cleaner. Depends on the engine and what its in from what I have been told. Ray
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PostPosted: Mon Aug 16, 2021 8:58 pm    Post subject: Re: My LPG powered beetle. Reply with quote

I don't understand the need for gasoline for start up. Natural gas has no cold weather vices. We start cold Caterpillar gas compressor engines with it at -30 in the dead of winter. If the oil is not too stiff and the starter will turn it over it will start! No fuel enrichment needed like gasoline.
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PostPosted: Mon Aug 16, 2021 8:52 pm    Post subject: Re: My LPG powered beetle. Reply with quote

Propane was the big one here at one time but it is rare now. Natural gas does not exist on the road today, only on stationary industrial engines. Very common in the oil patch where the natural gas is virtually free and often burnt off in a flare stack as a useless by-product.
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PostPosted: Mon Aug 16, 2021 8:23 pm    Post subject: Re: My LPG powered beetle. Reply with quote

oprn wrote:
Ya I thought so too but I guess it depends on who posted it. The site I was on termed it critical because in that state it is a bit unpredictable. Not sure in what respect...

Natural gas was tried in our climate in the big cities in taxis and public transportation busses but was discontinued after about a 10 year run. The #1 problem is getting enough into a container to give you any range. The ranges are very similar to electric vehicles. It just did not catch the public fancy because of lack of fueling stations and the tanks are very heavy, of limited shape and capacity.

Due to a surplus of natural gas the Argentine government funded research and implementation of natural gas conversions for vehicles. They set up fuel station networks from one end of the country to the other. One of the locals told me when we were visiting that there was no place in that country that you could drive and not find a filling station. They also capped the price at 25% of gasoline prices. They are now the leading exporter of that technology in the world.



CNG is very common locally.....all over this region. Has been used on tractors and farm trucks for decades now. Actually...real world....the mileage per tank is not that far off from gasoline. It depends on cylinder head design and induction kit.

The typical CNG Ford or Chevy pickup...has about a 40-45 gallon tank behind the driver and a small or normal gasoline tank for cold weather starting...with automatic changeover.

Though they have a larger tank and get the same or a little more than a gasoline tank of about half the size.....at more than $1 less per gallon ...about $1.35 less per gallon locally....and even less than half before the curent debacle ....thats not bad!

Ray
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PostPosted: Mon Aug 16, 2021 7:50 pm    Post subject: Re: My LPG powered beetle. Reply with quote

Ya I thought so too but I guess it depends on who posted it. The site I was on termed it critical because in that state it is a bit unpredictable. Not sure in what respect...

Natural gas was tried in our climate in the big cities in taxis and public transportation busses but was discontinued after about a 10 year run. The #1 problem is getting enough into a container to give you any range. The ranges are very similar to electric vehicles. It just did not catch the public fancy because of lack of fueling stations and the tanks are very heavy, of limited shape and capacity.

Due to a surplus of natural gas the Argentine government funded research and implementation of natural gas conversions for vehicles. They set up fuel station networks from one end of the country to the other. One of the locals told me when we were visiting that there was no place in that country that you could drive and not find a filling station. They also capped the price at 25% of gasoline prices. They are now the leading exporter of that technology in the world.
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PostPosted: Mon Aug 16, 2021 7:18 pm    Post subject: Re: My LPG powered beetle. Reply with quote

Quote:
CNG - critical natural gas. Methane under high pressure but lacking the full properties of a liquid. May be found at pressures up to 3500psi. This is the most common form found in vehicle conversions.

I have always been under the impression that CNG stood for Compressed Natural Gas = CNG.
A google search revealed the same explanation of the acronym.

I have no desire to fuel an engine with this fuel. But it's still interesting to learn something new.

I know. Useless post!

Carry on.
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PostPosted: Mon Aug 16, 2021 7:06 pm    Post subject: Re: My LPG powered beetle. Reply with quote

CNG ≠ LNG ≠ LPG acronyms that need clarifying.

CNG - critical natural gas. Methane under high pressure but lacking the full properties of a liquid. May be found at pressures up to 3500psi. This is the most common form found in vehicle conversions.

LNG - liquid natural gas. Methane under high pressure AND refrigerated to a liquid form. Must be kept in a cooled, insulated tank to stay in this state.

LPG - liquid propane gas. The common way to find this gas. It stays in a liquid form easily at moderate temperatures and pressures.

NGL - natural gas liquids. Liquids dropping out of the gas stream in the production of natural gas. May contain various blends of water, propane, butane, pentane, hexane, octane and heptane. Common name, natural gas condensate.

Natural gas has a vapour pressure of 3500 psi at 100*F.

I found this information in a search just to confirm what I wasn't 100% sure of. So as you see we need to confirm that it is actually methane we are discussing.

As far as what you are saying about reversion in a VW FI intake manifold, that is very interesting! I see no reason why either propane or natural gas would not work well in those plenums. There is no fear whatsoever of the gas dropping out and condensing in that manifold.

Your heater block for the liquid fuel is also quite interesting to me. I think it might work just fine for propane if it can deliver enough BTUs to do the job. With natural gas there would be no need for it at all.

I didn't realize such an animal existed! For diesel you say? Or are you proposing we invent one?
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PostPosted: Mon Aug 16, 2021 4:50 pm    Post subject: Re: My LPG powered beetle. Reply with quote

It does seem a bit high all right but I am a out of touch with current prices.

That is an interesting evaporator!
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PostPosted: Mon Aug 16, 2021 1:36 pm    Post subject: Re: My LPG powered beetle. Reply with quote

https://www.amazon.com/Complete-Straight-Propane-C...&psc=1

I had this bookmarked . But thought it was to high.
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PostPosted: Mon Aug 16, 2021 12:37 pm    Post subject: Re: My LPG powered beetle. Reply with quote

oprn wrote:
raygreenwood wrote:
I wonder....any advantages to running LPG on a type 4 with fuel injection runners and plenum....with the vaporizer right between TB and plenum?

How hot does the plenum need to be? One could park a couple of these in the intake in a strategic spot.....or screw them into a block of aluminum that the gas flows through first.

https://www.summitracing.com/parts/smp-dih4?seid=s...C4QAvD_BwE

Ray

This thread suddenly got very quiet. Is that because I answered your question or was it information overload? I suspect the latter so looking back I will try a different approach to the question...

Don't heat the plenum Ray if there is a combustible mix of fuel and air in there... EVER! The heat is always applied to the fuel before air is added with LPG or in the case of diesels to the air before fuel is added.

Oh! And I forgot to mention that if you are using natural gas, no heat of any kind is required at any temperature as far as the fuel is concerned!


Oh not at all! just busy!

Also...I think you mean "LNG"....

I noted LPG...which can mean either propane, butane or as you note...commonly a blend of the two.

LNG...is "liquified natural gas". This is already very commonly in use in cars and trucks. My brothers truck uses LNG. Its cheap.

Really a range of gases could be used.

And...as I noted ...I am not saying to heat the plenum. Simply run a heater block OUTSIDE of the plenum and immediately before your TB to change the gas from liquid. Its already done on most gas powered cars...but they use as noted...either hot coolant or oil

I'm just suggesting a different method of heating that heater block.

Image may have been reduced in size. Click image to view fullscreen.


One could make this from a block of aluminum and some gas tight fittings and add in a diesel cartridge heater like I posted the link to.

My question regarding the use of plenum and runners...is because the turbulence and lack of reversion found in the individual runner plenum system of type 3 and 4 engines is far, far, far better than the stock type 1 single and dual port intake systems.

Reversion in the type 3 and 4 plenum system does not make it to the TB. This is because by the time a reversion wave rebounds to the plenum there is ALWAYS another inlet valve open or partially open connected to the plenum.

Reversion pressure waves will move toward the path of least resistance...which is NOT the incoming turbulence plume from the TB.

This is one of the distinct advantages never discussed with regard to centralized plenums like this.

To be clear...you do not get this exact benefit with long "log" style plenums like the water cooled cars had with inline engines. You get some of it. Ray
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PostPosted: Mon Aug 16, 2021 5:14 am    Post subject: Re: My LPG powered beetle. Reply with quote

raygreenwood wrote:
I wonder....any advantages to running LPG on a type 4 with fuel injection runners and plenum....with the vaporizer right between TB and plenum?

How hot does the plenum need to be? One could park a couple of these in the intake in a strategic spot.....or screw them into a block of aluminum that the gas flows through first.

https://www.summitracing.com/parts/smp-dih4?seid=s...C4QAvD_BwE

Ray

This thread suddenly got very quiet. Is that because I answered your question or was it information overload? I suspect the latter so looking back I will try a different approach to the question...

Don't heat the plenum Ray if there is a combustible mix of fuel and air in there... EVER! The heat is always applied to the fuel before air is added with LPG or in the case of diesels to the air before fuel is added.

Oh! And I forgot to mention that if you are using natural gas, no heat of any kind is required at any temperature as far as the fuel is concerned!
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PostPosted: Fri Aug 13, 2021 9:22 pm    Post subject: Re: My LPG powered beetle. Reply with quote

LPG is a mixture of Propane and Butane.

NGL is methane or natural gas.

I assumed when you said LPG you were talking about Propane. LPG and NGL are two different animals to put into a tank and store but very similar to burn in the engine. LPG can be stored in a liquid form under a moderate pressure. NGL takes a combination of extreme pressures and refrigeration to get to a liquid form. It will stay in a liquid form at -260*F or at somewhere in the neighborhood of 6000psi if I recall correctly.

I see no reason LPG could not be run through a FI system in much the same way as gasoline with a few refinements. The advantages would be the same as FI has over carburetors, better mixture control. I see no reason to run a vapor system if you have FI already.

NGL on the other hand would not work in a FI system as it is already a vapor in the tank.

If you went with a vapor style carb then yes the injectors would be just sitting there plugging holes and you could put a vapor carb on the inlet of the throttle body and still use the FI throttle plate as is. On my Rabbit I used a stock VW FI throttle body on the discharge of the turbo (blow through) and put the carb without a throttle plate on the suction side (draw through).

Now of course you need full time heat to run an evaporator to supply propane vapor to the propane carb. Apparently they make an evaporator that uses exhaust gas instead of engine coolant for use on air cooled engines.

Yes it could be done the conventional way too. You would miss out on the thermal efficiency benefits I was talking about earlier though. I suppose you could leave the FI system all in tact and have a dual fuel set up. The next step would be to have two separate ignition maps depending on which fuel you were running at the time. You would loose out on the high CR advantage of the propane too. Dual fuel engines are never the best they can be on either fuel in my experiance. Too many compromises.
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PostPosted: Fri Aug 13, 2021 7:16 pm    Post subject: Re: My LPG powered beetle. Reply with quote

oprn wrote:
raygreenwood wrote:
I wonder....any advantages to running LPG on a type 4 with fuel injection runners and plenum....with the vaporizer right between TB and plenum?

How hot does the plenum need to be? One could park a couple of these in the intake in a strategic spot.....or screw them into a block of aluminum that the gas flows through first.

https://www.summitracing.com/parts/smp-dih4?seid=s...C4QAvD_BwE

Ray

Ray! I have been thinking about this for some time now and you have gone and gotten me started again! Shame on you! I have enough projects on the burner now and I really want to explore this idea!

Natural gas of course would not work in a FI system. It is not a liquid. Propane on the other hand I think absolutely would as it is a liquid under pressure! In fact I think that is the future for propane power.

My feeling is that normally no heat at all would be required. Propane turns to a vapor all by itself naturally as soon as the pressure is take off. Or to put it another way, it takes pressure to keep it in a liquid form. In that respect it is far superior to gasoline. Gone would be all the worries about getting good enough atomization. Gone would be concerns about fuel dropping out and condensing on the intake port walls! No more need to have the injectors as close to the intake as possible or to aim them in any specific direction. I even believe that there would be little to gain from individual port injection vs single throttle body injector but that remains to be proven...

The only time heat may be needed is on initial engine start up at -35 or colder. Once the heads and intake are above -20 or so it would no longer be of any advantage. And the heat would only need to be applied to the fuel line coming in not the whole intake system.

Now here is something else to consider relate to temperature. The vapor presser of propane in the summer can be anywhere from 30 psi at 60*F to 0 psi at -40*F. This means that around 70*F and higher you do not need a fuel pump for your FI system pressure. In fact at the higher temperatures you will need to reduce the pressure with some sort of regulator. Those are very easily obtained. But now below 60*F you will need a fuel pump to boost the pressure high enough to run your FI system.

Here is the cool part! Pun intended... Being as all the vaporization would be happening in the intake you would have a refrigeration effect happening right there in the intake increasing the density of the air and increasing volumetric efficiency of the engine! The harder you pushed the engine the more cooling effect there would be.

Now - lets think about a boosted engine! First off you are starting with a fuel that has an octane rating of 110, then you have the inherent intercooling effect of the propane turning from a gas to a liquid right there in the intake charge. And the harder you push it the more cooling effect you will get!

Does that not sound like a winner?

Yes, I have given it some thought all right! Very Happy


Bear in mind...I am not speaking of actually using the "injectors"....I am mainly speaking of using the plenum and individual runners.

As Alstrup noted...you do not want the red hot heater (of any kind)...in the manifold where it can contact air and fuel......But...if you have ever looked at a small oil cooler from a water cooled VW...and no...I am not thinking of using oil or water to transfer heat....just a BLOCK of metal....with a loop of the gas fuel running to a loop through that block...with a couple of heaters screwed into it....just to heat up the metal.

Think of it as a carb....in place of the TB...on a fuel injection system...with the injector ports plugged.

I mentioned LPG...but why not propane or any gaseous fuel?

Dim memory...but someone on the STF...had one in a 411 or 412 years ago from Europe. It had a spare tire shaped donut tank that fit perfectly in the spare tire well. Said he loved it. Ray
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PostPosted: Fri Aug 13, 2021 5:45 pm    Post subject: Re: My LPG powered beetle. Reply with quote

busdaddy wrote:
mark tucker wrote:
the only lpg engines Ive messed with were at work, forklifters...and they carbon up worse than diesels...but the diesel is oillyer and stinker...and heavyer. I would think there are better systems than whats on the flrklifts. when I was a kid in japam the city /island busses were all lpg...school busses were diesel kawasakies. most all seems to smoke & stink a lot less than what we have hear.

As mentioned the forklifts aren't usually tuned for optimum burn, they are also often horribly worn out and burning oil as well, and most I've dealt with didn't get many oil changes or regular maintenance either, it all adds up.

And that right there is the truth!
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PostPosted: Fri Aug 13, 2021 5:31 pm    Post subject: Re: My LPG powered beetle. Reply with quote

mark tucker wrote:
the only lpg engines Ive messed with were at work, forklifters...and they carbon up worse than diesels...but the diesel is oillyer and stinker...and heavyer. I would think there are better systems than whats on the flrklifts. when I was a kid in japam the city /island busses were all lpg...school busses were diesel kawasakies. most all seems to smoke & stink a lot less than what we have hear.

As mentioned the forklifts aren't usually tuned for optimum burn, they are also often horribly worn out and burning oil as well, and most I've dealt with didn't get many oil changes or regular maintenance either, it all adds up.
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PostPosted: Fri Aug 13, 2021 5:18 pm    Post subject: Re: My LPG powered beetle. Reply with quote

If an lpg engine carbons up something is REALLY! off. Back in the 70´s and early80´s lpg was very common around here. Then it got killed through elevated taxes. When a lpg engine converted from gasoline to lpg They usually did about 10% less to the gallon over gasoline. Purpose built lpg engines usually did about 10% better than gasoline. One of the positive sides of lpg was that it left very little deposits in the oil. In those days my dad had a Peugeot 504, then a Volvo 142S and finally a Volvo 164, all running on lpg. When the Volvo´s were in for servive I remember that the oil was just about as clean as the day it was put in. The shop did oil changes every 10000 km (roughly 6600 miles) I believe that was 2500 km longer than if it was on gasoline, and it was due to the fact that the oil did not get contaminated nearly as much as with gasoline.
So, again, if an lpg powered engine soots up, something is definitely not right.
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PostPosted: Fri Aug 13, 2021 2:45 pm    Post subject: Re: My LPG powered beetle. Reply with quote

Two comments here. First even the very best of propane carbs are crude affairs in comparison to gasoline carbs. The best of them have 3 adjustments 1) a total volume valve to adjust the flat out mixture, 2) an idle mixture adjustment and 3) the one most guys don't know is even in there, a diaphragm with a plug that has different profiles to adjust the mid range. System pressure is fixed, not adjustable in most systems.

The second comment here is that NO mechanic I have ever met used any kind of instrument or checked plug color when setting these carbs. It's all by ear! We are talking a step back into the 1920 to 1940s when a mechanic set carbs and timing by "that feels about right" technology! If it starts and runs it's good to go!

Are there engines on propane that run like crap? Oh ya! Are there propane engines that get atrocious fuel mileage & have no power? Burn out exhaust valves, develop holes in the piston? Ever wonder why? Now you know why!

What would your car run like if it was tuned like that?
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