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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42793 Location: at the beach
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Posted: Tue Mar 07, 2023 11:59 am Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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all the images have Gibbs on them. It is a better protectant than WD40. The shroud is an aluminum and magnesium alloy. It would not be as dark as pure magnesium.
Pure magnesium is brittle and gets dark. Gibbs is mostly petroleum distillates, white mineral oil, and propellants. It dries with more residue than WD40 so that it slows oxidization better. The CRC HD corrosion is similar except it has wax in it, like waxoyl, so that the wax forms a hard shell to keep corrosion away. You could also just wax it but be sure not to use a wax with silicone in it or you'll never be able to paint it without fisheye. I decided to paint mine aluminum because gold was too dense for me, and faux anodizing paint too expensive.
The original had sort of a golden pickle on it that was just to slow corrosion. It wasn't designed to last.
_________________ George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"  |
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Paul Hatfield Samba Member

Joined: April 17, 2007 Posts: 78 Location: Hamilton, Montana
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Posted: Tue Mar 07, 2023 9:32 am Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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Paul Hatfield wrote: |
Steve-
Thank you for the great links and information!
The color and amount of shine shown on the transmission (second photo from the top) in your post above is exactly what I would like to have on my fan shroud. The other transmission in your post, the bottom one, seems dull to me. The duller one is probably closer to original, and I am not saying the appearance of the shinny one is original, in fact it likely is NOT the original appearance.
But,,, wow, it sure looks nice.
This is the one I like:
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_________________ http://EnginesInBack.com |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42793 Location: at the beach
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Posted: Mon Mar 06, 2023 2:51 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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from gallery - glass beads and Gibbs (beading such a large area with large beads will give a mottled look. Finer beads or walnut shells should have been used if beading and not painting.)
dlearl476 wrote: |
dustymojave wrote: |
The original gray color on the spokes was simply the rough, as-cast surface of the wheel with no machining or polishing. Cast magnesium wheels are naturally a darker gray than cast aluminum. Most wheels with dark spokes from the factory now are painted or powder coated. Where the environment is wet, and especially whee the roads get salted in the winter, bare aluminum or especially magnesium will corrode quite quickly. Not much of an issue here in SoCal, especially in the desert where I live. In the 1950s and through the 80s, most aftermarket alloy wheels in the US were made in the Los Angeles area. Land of sunshine and dry air. |
You can thank me later.
A Hewland diff case treated with it.
My bare magnesium case treated with it. I wish I could find the picture of my 968 transaxle. I changed the fluid a couple of months ago and the cast iron, magnesium, and aluminum had 25 years of rust and "white pox" all over it. Sprayed it on, changed the fluid, wiped it off. Looked like new.
My original two can purchase was enough to get me hooked. I'm down to about 1/2 can and when I reorder, I'm getting a gallon. |
Also see http://forums.pelicanparts.com/porsche-911-technic...ody-2.html
https://www.gibbsbrand.info/car.html _________________ George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"  |
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Paul Hatfield Samba Member

Joined: April 17, 2007 Posts: 78 Location: Hamilton, Montana
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Posted: Mon Mar 06, 2023 2:29 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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Thanks for the tip Steve. When it comes to this part, I guess it is all subjective as to what a bus owner is striving for. Gold, silver, painted, powder coat, dull, shinny, etc.
I used the CRC stuff on my trans, and I am happy with the result. But,,, I think that look is just to gold for my taste on the fan shroud.
I like a silver look, and although the photo I posted looks very shinny, it does dull down to where I like it. Just don't have any good photos of that handy.
As stated in this string of posts, polishing the shroud can make it clean and shinny, but actually too shinny. I would suspect the Gibbs would help dull it down, but without a good photo to see first, I did not want to test it out.
The WD-40 is a fairly good water dispersant (not great at lubricating), and in doing so I think might slow down the corrosion compared to no coating at all.
I don't smell any oil burning, and I avoid overspray by applying the WD-40 to a cloth and then wipe on. Takes almost no time at all.
Anyway, just thought I would share my photos and thoughts. Lots of ways to deal with getting the engine compartment to look clean and well maintained. _________________ http://EnginesInBack.com |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42793 Location: at the beach
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Posted: Mon Mar 06, 2023 1:44 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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maybe some Gibbs on it if you are seeking the natural finish. _________________ George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"  |
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Paul Hatfield Samba Member

Joined: April 17, 2007 Posts: 78 Location: Hamilton, Montana
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Posted: Mon Mar 06, 2023 1:23 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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I posted earlier on my efforts to clean and service my transmission for my 77 bus, and thought I might add a couple of photos of my engine. I had it out when I first bought it and did a top end rebuild. While doing the work, I just can't resist, I am a cleanliness freak and freely admit it.
For the fan shoud, it had perhaps never been thoroughly cleaned, and I used everything I had as a resource to clean it up. Started with the pressure washer, and then used Simple Green, mineral spirits, even gasoline.
Used a little polish, and I have been keeping a very light coat of WD40 on the shroud to keep at least some water vapor away. Seems to slow the corrosion process.
Anyway, here is how it looks.
_________________ http://EnginesInBack.com |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42793 Location: at the beach
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Posted: Sun Jun 07, 2020 9:38 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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Quote: |
These pistons will live another 20 years in oil paper as a kit...or forever when submerged in clean brake fluid or oil. |
Cool. By then we will be riding horses again because gasoline powered cars will be outlawed.... . Maybe you can coat the horseshoes or something with the process. Certainly the spurs will need something on them to glisten. _________________ George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"  |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23240 Location: Oklahoma City
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Posted: Sun Jun 07, 2020 9:30 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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By the way.....a lot of your NOS...very old...brake master cylinder pistons in kits....were either magnesium...or zinc. Both can and were chromate coated and then usually wrapped in anti-rust paper. If you get a really old one...you can find that the pistons are sloughing off this tan-ish...skin. That is the mark (usually) of a magnesium piston set....and that sloughed off "skin"...... is the Alodine coating.
This happens...because as a passivation.....it only s-l-o-w-s the oxygenation and corrosion of the magnesium. Eventually ...through small microscopic pores...or from the edges where the pistons were machined...oxygen seeps in....the surface starts to patina.....and it separates the "skin" of Alodine.
The brake pistons I am working on right now....are zinc. So I can treat those. First they get a short dip in diluted...non oxidizing acid. Actually the cool recipe I found was.....soak in sodium hydroxide to totally strip all oils.... about a minute...in a mix of hydrochloric acid...methanol and water...to neutralize...then a minute or two in tri-sodium phosphate...a dip in distilled water...and straight into trivalent chromium as a "passivation"....or chromate treatment.
These pistons will live another 20 years in oil paper as a kit...or forever when submerged in clean brake fluid or oil. Ray |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22663 Location: Escondido CA
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Posted: Sun Jun 07, 2020 9:04 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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skills@eurocarsplus wrote: |
you're overbuilding it for what the market will bear....btdt. |
Very, very true. I had a good friend remind me of this when doing the finishing details to my 74.
That Im going to sell.  _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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skills@eurocarsplus Samba Peckerhead

Joined: January 01, 2007 Posts: 17873 Location: sticksville, ct.
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Posted: Sun Jun 07, 2020 6:18 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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Jeff Geisen wrote: |
Only on the Bay Window Forum, four pages on fan shroud color. Closing in on 11,000 views.  |
4 pages and 9 years
steve...just asking here but why agonize over this? I mean SOP is either natural or a silver color for most. from what I gather, you're putting together another engine just to sell the bus...
whatever schmuck buys it isn't going to give a rat....trust me. your buyer is going to be someone with more money than brains who thinks the bus is "cute" because there is no bay window 'purist' that would pay your asking price. didn't you list this for sale a few years back in the 30-40k range and it didn't sell?
you're overbuilding it for what the market will bear....btdt. _________________
gprudenciop wrote: |
my reason for switching to subaru is my german car was turning chinese so i said fuck it and went japanese....... |
Jake Raby wrote: |
Thanks for the correction. I used to be a nice guy, then I ruined it by exposing myself to the public. |
Brian wrote: |
Also the fact that people are agreeing with Skills, it's a turn of events for samba history |
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Jeff Geisen Samba Chaplain

Joined: December 21, 2004 Posts: 1934 Location: N.W. Georgia
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Posted: Sun Jun 07, 2020 6:06 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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Only on the Bay Window Forum, four pages on fan shroud color. Closing in on 11,000 views.  _________________ I Corinthians 4: 1 thru 5
‘63 ragtop - ‘68 single cab |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22663 Location: Escondido CA
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Posted: Sun Jun 07, 2020 5:38 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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There we have it. If I missed it in the past, I didn't this time.
It was coated. Due to the manufacturer process, and or even product sourcing, color varied from clearish to goldish.
Im taking that with me for now on.
Thanks Ray.  _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23240 Location: Oklahoma City
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Posted: Sun Jun 07, 2020 9:30 am Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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notchboy wrote: |
See this is the part where it gets interesting. Opening up for pages of debate and speculation limited to one's imagination based on their reality.
One may assume that the pictures are equal, being used in an official capacity by VW. But how is a static engine used for publicity equal to an off the line - made to use one? |
Part of what I have been getting at in my posts about these coatings.....lets call them "Alodine" just to describe a coating process...even though Alodine is a brand name and not necessarily a specific exact coating (kind of like calling all cola drinks....Coke)......is that it would be rare to find all of the shrouds and engine cases to be anywhere close to the exact same color.
First.....Alodine type coatings come in a rainbow of colors.....from clear/colorless.....to gold/green....to pinkish tan.....as starting base colors. The "density" or exact hue of that color.....depends entirely on how long the part spent in the bath along with strength of bath and temperature.
And....the color is not "functional". Its just a by-product.
So its entirely possible.....that parts that are treated say.....in winter versus summer....with have a different depth or hue because if difficulty in keeping bath temperature in large vats uniform (not saying they had this issue....just that its a known issue with this process).....and/or....you can see hue variation in vats that are new/fresh versus old and nearly spent or dirty.
The other part I was getting at in my posts.....is what is the actual function of an Alodine type of conversion coating? Thats an easy one to answer.
Its not for appearance. In the plating and metal treatment world.....it serves two functions....pretty much ONLY.
1. Its used as a short to moderate term protectant for otherwise raw magnesium and aluminum parts (yes they make Alodine "type" coatings specific to aluminum but its a different process and chemistry).
Its function is to prevent oxygen from reaching the natural surface of the metal.....there upon starting the natural oxidization process that produces that powdery residue.
Aluminum and magnesium both produce oxidization layers on the surface. These oxides ....while they are a mechanism that prevent wholesale corrosion (basically a sacrifical system whether they are anodes or not).......these oxides prevent the adhesion of paint and coatings and interfere with the processes of plating and anodizing. The Alodine anx pretty much any chromate type coating.....is used as an electrolytic passivization coating and oxygen sealer.
So as raw parts are made that will be stored in a controlled environment until they are needed for final assembly and machine work......they can be Alodine or chromate coated to keep them sealed up and ready to work with.
2. The primary function in the aircraft structural part and engine building industries.....for Alodine type and other chromate coatings.....is what I listed above.....AND.....as a base ADHESION layer primer for paint or powder coating.
In virtually "0" cases....are Alodine coated parts dictated as stand alone coatings. Its just a single layer of sacrifical chromate...between atmospheric oxygen, water, UV etc......and the metal surface that is designed to corrode. Its not strong enough out in the weather to last for long.
Because of this high speed corrosion of magnesium.....it starts within seconds or minutes of when the part is molded or cast......paint....is nearly impossible to get to adhere long term to magnesium. But if you seal its surface from oxygen...and passivate (electrolytically neutralize) its ability to corrode at least in the short term......you can make paint and other coatings stick to it like glue.
The paint is really sticking to the Alodine.
But.....the engine shrouds are not really out in the full on weather. This is why the coating VW pit on them.....lasts as long as it does....especially in dry climates.
All of that said.....the gist is that there is no "exact" color of Alodine. The color vatiation warning is actually wfitten in the TDS of virtually every Alodine and Alodine equivalent "type" of product on the market......with warnings to adjust your specific process (time, temperature and surface pre-etch and prep).....if your specification requires a specific color range.
My point.....is that with these types of coatings. I would doubt we could accurately say what year or month of VW engine case, shroud or transmission case.....had what specific color of coating. Ray |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42793 Location: at the beach
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Posted: Sun Jun 07, 2020 9:02 am Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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this discussion is going in circles. It is getting to be like the mirror angle discussion. _________________ George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"  |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22663 Location: Escondido CA
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Posted: Sun Jun 07, 2020 8:04 am Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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See this is the part where it gets interesting. Opening up for pages of debate and speculation limited to one's imagination based on their reality.
One may assume that the pictures are equal, being used in an official capacity by VW. But how is a static engine used for publicity equal to an off the line - made to use one? _________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42793 Location: at the beach
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Posted: Sat Jun 06, 2020 11:08 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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notchboy wrote: |
Pretty obvious.
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golden colored is 1979. At least 1975 was silver. Look at the lower right image in the 1975 literature. (Although it has carbs on it in the photo)
_________________ George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"  |
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22663 Location: Escondido CA
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notchboy Samba Member

Joined: April 27, 2002 Posts: 22663 Location: Escondido CA
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Posted: Sat Jun 06, 2020 5:37 pm Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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Hanover Factory Shot - known finish we were not there to witness.
_________________
t3kg wrote: |
OK, this thread is over. You win. |
Jason "notchboy" Weigel
1964 1500 S
1964 T34 S Convertible
1977 Westfalia Camper pop-top |
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jtauxe  Samba Member

Joined: September 30, 2004 Posts: 5977 Location: Los Alamos, New Mexico, USA
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Posted: Sat Jun 06, 2020 10:53 am Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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Here's a photo of my engine as I got it. Someone had painted the shroud black:
Now, with a few years on the refit. I like the shroud in its natural finish (just sandblasted clean (I do not recall what blasting medium was used):
Here's another from an unmolested 1973 Wild Westerner:
_________________ John
"Travelling in a fried-out Kombi, on a hippie trail, head full of zombie..." - Colin Hay and Ron Strykert
http://vw.tauxe.net
1969 Transporter, 1971 Westfalia, 1976, 1977, 1976, 1977, 1971, 1973, 1977 Westfalias,
1979 Champagne Sunroof, 1974 Westfalia Automatic, 1979 Transporter, 1972 Sportsmobile, 1973 Transporter Wild Westerner, 1974 Westfalia parts bus, 1975 Mexican single cab *FOR SALE*, 1978 Irish 4-door double cab RHD
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 23240 Location: Oklahoma City
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Posted: Sat Jun 06, 2020 8:03 am Post subject: Re: Fan Shroud(housing) - original finish?(gold) (Type 4) |
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SGKent wrote: |
Thought I would update this. Looking on some 914, 911 and other foreign car forums where the vehicles had magnesium in the shrouds, timing covers, valve covers etc, the general consensus is don't do it. Some powder coaters will refuse if they are told it is has a high level of magnesium in it for safety reasons, others will refuse because the blasting process can damage the item, and the high failure rate of the powder coating makes it a liability for the shop. On top of it, if you are the unlucky person whom it fails on, getting the powder coating off to redo it without further damaging the magnesium part can be a nightmare in itself. Paint it shall be. Maybe I can use some single stage I have lying around that was used on the wheels. |
That has been my reservation as well with powder coating....with this part. If it works ....good. But if and when it screws up.....bad news.
Another possible angle I might try. In the aircraft industry a lot of magnesium parts that attach to stainless or aluminum and are planned to be painted with the part they attache to, mainly for surface smoothing and weather sealing......are primarily treated by one or seberal of the methods already mentioned here.....(Alodine, anodizing, pickling, etching)....not as stand alone surface coating but as an adhesion PRIMER for paint.
See....Alodine....is not "A specific" coating. Its a family of coatings. Actually....its a brand name for a family of coatings and treatments. There are others in the family used for magnesium....that will never "look" good....and are not designed to. They are designed specifically to prep the surface for paint.
I will post what I found a couple months back later in the day.
Basically....its a light etching process that has just enough surface sealing in it to keep the oxygen off the surface for a short period of time until you can paint it...with specific types of paints. Ray |
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