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Solar with NO permanent mods
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Vee-Dubs 87
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PostPosted: Mon Aug 18, 2014 7:49 am    Post subject: Reply with quote

Yeah I admittedly made a mistake on the Powerchill purchase. I guess it was sticker shock on the Engels that made me go with the thermoelectric, but I didn't realize how inefficient they actually were. The Truckfridge option is out because I'm not keen on pulling the Dometic. I'd rather leave the Dometic there and use for storage when I'm dry camping than pull it and mess with the propane lines, but that's just me...although the extra cabinet space would be nice. Once I have the new solar (came in the mail Friday) and second aux battery in place, the fridge situation is next to be addressed.
Dying to get the van back from the shop so I can get to some of these projects. In the last two months it's got a fresh EJ25 swap with the RMW kit, GW lift springs and spacers, new MB wheels, 225/75 BFG ATs, and a 28" LED smart TV. Once the new solar setup is in, I think the Westy wallet is going to be closed for a while until I can find a deal on a 12v fridge.
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alain riaud
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PostPosted: Sun Aug 17, 2014 2:37 pm    Post subject: Reply with quote

Boostd wrote:
Beware the power cool or powerchill I think it's called is a juice hog!! You can't compare a thermal electric cooler from Walmart to the efficiency of a truckfridge/arb/ engel. It will be your biggest draw. I have a power cool and 45 Ahr battery, 2 -3 hours and the battery is dead, you might be lucky and get 12 hours with your setup running the cooler . 130 watt panel will no way keep up with it. Personally I won't be buying bigger batteries/ solar until a new fridge is acquired first.

Just warning you to avoid disappointment Sad

That's a really wise suggestion. Thermal electric coolers are not a good fit for solar only systems.
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Windig89
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PostPosted: Sat Aug 16, 2014 8:44 pm    Post subject: Reply with quote

Beware the power cool or powerchill I think it's called is a juice hog!! You can't compare a thermal electric cooler from Walmart to the efficiency of a truckfridge/arb/ engel. It will be your biggest draw. I have a power cool and 45 Ahr battery, 2 -3 hours and the battery is dead, you might be lucky and get 12 hours with your setup running the cooler . 130 watt panel will no way keep up with it. Personally I won't be buying bigger batteries/ solar until a new fridge is acquired first.

Just warning you to avoid disappointment Sad
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Vee-Dubs 87
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PostPosted: Fri Aug 15, 2014 12:37 pm    Post subject: Reply with quote

That's a relief to hear. I bought the panel before I decided to add a second battery so I was concerned I might not have enough charging but it sounds like I might be alright then. I run an LED tv, Coleman powercool and several 12 volt sockets for laptops and cell phones. Biggest draw is my old school DC swamp cooler but thats only running when its unbearably hot out.
I do have a 100 watt folding panel with a built in controller and alligator clips but I only really like to use that if I absolutely have to. Roof panel is going to be responsible for the bulk of the charging

MSmyth wrote:
Vee-Dubs 87 wrote:

I just picked up a 100 watt Renogy panel and a 30 amp controller from eBay plus a second 122 ah battery from Wally World, so I have some tinkering to do anyway. I will update with pics.
I'm all about the ideas on this, so if anyone else has a good one, keep em coming. Thanks!


That is the panel I have. My house batteries (two 6 volt golf cart batteries from Sam's Club) power my truck fridge, house lights, an inverter that doesn't get much use, and three 12 volt outlets that get a lot of use charging devices. I'm always fully charged (battery separator light on) by noon each day. I truly couldn't be happier with the setup.

One basic lesson I did learn on battery conservation is to keep the truck fridge freezer packed full. Having that thermal mass keeps the fridge operating at its most efficient. I keep a box of otter pops in the closet and put them in the freezer as needed to replace food as we use it. (Makes us real popular with the kids camping nearby too!)
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Vee-Dubs 87
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PostPosted: Fri Aug 15, 2014 12:28 pm    Post subject: Reply with quote

Alright well thats good to know. I just see everyone running 10 or 12 awg so I assumed thats all I'd be able to get away with

crazyvwvanman wrote:
That depends on the wire distance between the charge controller and the battery as well as the watts of the panel. But why not use 10 awg where there isn't an issue with squeezing it into an existing narrow aperture?

Runs of light wire between the panel and charge controller will reduce the charging but not by as much as some people might think. So for example when using a detached panel set out way away from the van in the sun you don't have to run such heavy wire out to the panel if you can live with some loss.

Mark

Vee-Dubs 87 wrote:
crazyvwvanman wrote:
I wouldn't worry about making 10 awg wire fit, use something smaller. Using 14 awg would be fine for 100 watt or less if the run isn't too long.

Mark


How about to the battery? Would 14 gauge do the trick too?
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Vee-Dubs 87
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PostPosted: Fri Aug 15, 2014 12:25 pm    Post subject: Reply with quote

ryecatcher wrote:
I didn't want to drill holes in mine, either. This is what I did:

http://www.thesamba.com/vw/forum/viewtopic.php?p=7155904&highlight=#7155904

I suppose the velcro is "reversible" if you go at it with some goo-gone and the like. But, man, that industrial stuff sticks like crazy.


Thats a slick set up. I think considering you didn't have to drill, the wires out the back is a fair compromise (and really, it doesn't look horrible anyway). That's pretty much what I'm picturing for my set up here soon. Batteries in the same place under the rear seat. Looks good!
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MSmyth
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PostPosted: Fri Aug 15, 2014 7:32 am    Post subject: Reply with quote

Vee-Dubs 87 wrote:

I just picked up a 100 watt Renogy panel and a 30 amp controller from eBay plus a second 122 ah battery from Wally World, so I have some tinkering to do anyway. I will update with pics.
I'm all about the ideas on this, so if anyone else has a good one, keep em coming. Thanks!


That is the panel I have. My house batteries (two 6 volt golf cart batteries from Sam's Club) power my truck fridge, house lights, an inverter that doesn't get much use, and three 12 volt outlets that get a lot of use charging devices. I'm always fully charged (battery separator light on) by noon each day. I truly couldn't be happier with the setup.

One basic lesson I did learn on battery conservation is to keep the truck fridge freezer packed full. Having that thermal mass keeps the fridge operating at its most efficient. I keep a box of otter pops in the closet and put them in the freezer as needed to replace food as we use it. (Makes us real popular with the kids camping nearby too!)
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ryecatcher
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PostPosted: Fri Aug 15, 2014 7:14 am    Post subject: Reply with quote

I didn't want to drill holes in mine, either. This is what I did:

http://www.thesamba.com/vw/forum/viewtopic.php?p=7155904&highlight=#7155904

I suppose the velcro is "reversible" if you go at it with some goo-gone and the like. But, man, that industrial stuff sticks like crazy.
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crazyvwvanman
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PostPosted: Thu Aug 14, 2014 5:19 pm    Post subject: Reply with quote

That depends on the wire distance between the charge controller and the battery as well as the watts of the panel. But why not use 10 awg where there isn't an issue with squeezing it into an existing narrow aperture?

Runs of light wire between the panel and charge controller will reduce the charging but not by as much as some people might think. So for example when using a detached panel set out way away from the van in the sun you don't have to run such heavy wire out to the panel if you can live with some loss.

Mark

Vee-Dubs 87 wrote:
crazyvwvanman wrote:
I wouldn't worry about making 10 awg wire fit, use something smaller. Using 14 awg would be fine for 100 watt or less if the run isn't too long.

Mark


How about to the battery? Would 14 gauge do the trick too?
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Vee-Dubs 87
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PostPosted: Thu Aug 14, 2014 3:28 pm    Post subject: Reply with quote

crazyvwvanman wrote:
I wouldn't worry about making 10 awg wire fit, use something smaller. Using 14 awg would be fine for 100 watt or less if the run isn't too long.

Mark


How about to the battery? Would 14 gauge do the trick too?
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crazyvwvanman
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PostPosted: Thu Aug 14, 2014 1:09 pm    Post subject: Reply with quote

I wouldn't worry about making 10 awg wire fit, use something smaller. Using 14 awg would be fine for 100 watt or less if the run isn't too long.

Mark
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Vee-Dubs 87
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PostPosted: Thu Aug 14, 2014 12:42 pm    Post subject: Reply with quote

Huxmobile wrote:
Quote:
I just picked up a 100 watt Renogy panel and a 30 amp controller from eBay


I'm thinking of getting the portable 100W Renogy panel........out of curiosity, which charge controller did you spring for? and why?


Renogy has a good rep. Really good Amazon reviews on their panels too.
Short answer on the controller is that it came in a package with the panel, so I didn't have much say in the matter. It's a Renogy 30 amp PWM controller up to 400 watts. Doesn't seem to have the bells and whistles but I'm ok with that as long as it keeps my batteries from frying. I hear mixed things about their controllers, but it can't be any worse than the Harbor Freight 7 amp I'm using now.
The panel and controller are in the mail as we speak so once I get everything here I'll start taking some pictures


Last edited by Vee-Dubs 87 on Thu Aug 14, 2014 3:32 pm; edited 1 time in total
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Huxmobile
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PostPosted: Thu Aug 14, 2014 11:07 am    Post subject: Reply with quote

Quote:
I just picked up a 100 watt Renogy panel and a 30 amp controller from eBay


I'm thinking of getting the portable 100W Renogy panel........out of curiosity, which charge controller did you spring for? and why?
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Vee-Dubs 87
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PostPosted: Thu Aug 14, 2014 10:45 am    Post subject: Reply with quote

And this is exactly why I love this forum. Ya'll rock, those are some great ideas. MSmyth, I am in complete agreement with you about the vents so I'm inclined to give the grommets a shot first and see if I can squeeze some 10 ga through as well.
I just picked up a 100 watt Renogy panel and a 30 amp controller from eBay plus a second 122 ah battery from Wally World, so I have some tinkering to do anyway. I will update with pics.
I'm all about the ideas on this, so if anyone else has a good one, keep em coming. Thanks!
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MSmyth
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PostPosted: Thu Aug 14, 2014 8:21 am    Post subject: Reply with quote

Vee-Dubs 87 wrote:
MSmyth wrote:
My panel is attached to Yakima bars using standard Yakima mounts (round plastic mounts with wing nuts). It can be attached or removed quickly so that I can best utilize available sunlight with solar cable extensions.

The cables pass through the existing access grommets used by the rear hatch defroster cables, passed the AC cabinet and down through the hanging closet to the area under the rear seat where my batteries and controller are housed.

Other than the Yakima bar mounts, this is all removable. You don't state how your safari basket is attached but if it is a Thule/Yakima type system this setup would be reversible.


Sorry, yes they are Yakima bars/mounts as well
I didn't think of the grommets in the rear, that might work. What gauge wire are you running from the panel? Wondering if 10 gauge will fit through


10 AWG was a tight fit, but I made it work. I prefer this to using the vents as it is less obvious and I was able to route the two wires from the panel under my rocket box (which shares the Yakima bars with the solar panel) and through the grommet. I also wrapped the two solar wires together in white wire wrap to more match the pop top fiberglass. I'm very happy with the results.
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alain riaud
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PostPosted: Wed Aug 13, 2014 10:30 pm    Post subject: Reply with quote

Does not fit exactly your requirements as my rig is a VW factory plastic high top with a custom made camping Equipment.
I dont't like to drill holes either.
I installed a pair of male/female MC4 sockets on one side of the vent. So I had to drill the vent static part only.
Using sockets is very convenient, with a pair of extending cables, I can park the van in the shade while the solar panel is in full sun.
The wiring is based on 6mm2 solar cable going through existing holes down t0 the solar controller Under the driver's seat.
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jmranger
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PostPosted: Wed Aug 13, 2014 4:24 pm    Post subject: Reply with quote

shadetreetim wrote:
danfromsyr wrote:
run the wires to the back and down the rear vents and pillars.


I did this, but then routed the wire through the engine bay, and in through the old heater hose opening to my aux batteries under the back seat. The charge controller is under the back seat as well. Solar panel mounted to Thule rack on roof. Completely reversible if desired, although that wasn't my goal. Laughing


Applause

Mine's at the bottom of this page:
http://www.thesamba.com/vw/forum/viewtopic.php?t=295946&start=60
(multiple good ideas in that thread)

No regret on the luggage rack setup - I'd redo it the same. The wiring that goes through the tent window is annoying, though. The charge controller is under the driver's seat, connecting to the fridge relay through a Y custom-made harness that allowed a no-wire-cut setup. No regret on that part too. All the wiring is undersized by most standards, but I still only have one battery, and I'm pretty much using the panel as an oversized tender.
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Alex Proulx
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PostPosted: Wed Aug 13, 2014 3:37 pm    Post subject: Reply with quote

Just did mine with minimal modifications to the van.

http://www.thesamba.com/vw/forum/viewtopic.php?t=597309&highlight=solar+installation

Alex
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shadetreetim
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PostPosted: Wed Aug 13, 2014 1:54 pm    Post subject: Reply with quote

danfromsyr wrote:
run the wires to the back and down the rear vents and pillars.


I did this, but then routed the wire through the engine bay, and in through the old heater hose opening to my aux batteries under the back seat. The charge controller is under the back seat as well. Solar panel mounted to Thule rack on roof. Completely reversible if desired, although that wasn't my goal. Laughing

The weatherproof UV rated 10 gauge wire I ran from the solar panel is too large to fit through any existing grommet around the rear hatch.
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rym
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PostPosted: Wed Aug 13, 2014 12:59 pm    Post subject: Reply with quote

anyone done this, connecting the charge controller at the alternator? sure is nice to enter at the hatch defrost grommet then keep wiring runs to a minimum. All tucked away in the black box. Any issues come up when hooking up like this?

Then the relay/yandina/whatever you have set up for aux battery wouldn't know the difference between alt or solar chargin..except way less current, which i think doesn't change their operation.

danfromsyr wrote:
run the wires to the back and down the rear vents and pillars.
then in the engine compartment tie into the 12v system at the alternator post or the stud in the black box.

allow a little length for poptop movement but not much at the back corner.

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