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Help me please. (Power Loss) 84 1.9
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vanaglobal
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PostPosted: Mon Jul 15, 2019 9:50 am    Post subject: Re: Help me please. (Power Loss) 84 1.9 Reply with quote

I cleaned the contacts to the throttle and it seems like it solved the issue?
At least for now... Acceleration pedal is still stiff though. Guess I’ll have to get to that soon.

But if anyone is having the power loss issue I suggest cleaning the electrical contacts to the throttle switch in the engine compartment first. It literally takes 5 min so why not start there!
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Ahwahnee
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PostPosted: Sat Jul 13, 2019 2:59 pm    Post subject: Re: Help me please. (Power Loss) 84 1.9 Reply with quote

Well if the 'fast forward' pedal is balky that is not helpful.

You might see what the throttle action feels like in the engine bay on top of the throttle body. If something is sticking you should be able to work out whether it is back there or the cable.
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vanaglobal
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PostPosted: Sat Jul 13, 2019 2:27 pm    Post subject: Re: Help me please. (Power Loss) 84 1.9 Reply with quote

Ahwanee,

Thanks I’ll take a look. Another thing I forgot to mention is that my acceleration pedal is stiff. Sometimes it looses resistance then gets stiff again.
I wonder if this could be related 🤔
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Ahwahnee
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PostPosted: Sat Jul 13, 2019 1:56 pm    Post subject: Re: Help me please. (Power Loss) 84 1.9 Reply with quote

One possible cause of 'loss of power' is a clogged (or partially clogged) cat converter.

Sometimes you can bang on it with your fist and hear if things are loose in there though the definitive test is to measure back pressure.

If a cat gets clogged one often hears a change in the exhaust note.
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vanaglobal
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PostPosted: Sat Jul 13, 2019 1:40 pm    Post subject: Re: Help me please. (Power Loss) 84 1.9 Reply with quote

Hi guys!

Been reading through this thread and appreciate all the information!
I have a 83.5 1.9L waterboxer.

I’ve been having a power loss issue suddenly as well that I’ve been trying to get to the bottom of.
Here are my symptoms:

I have no idling problems. Idle is fine. Starts right up, no bogging, no skipping, no backfiring. Starting in first gear is fine too.
But there is a general feeling of lack of torque if that makes sense?
It’s hard to notice on flat ground but the van slows down significantly on hills and can barely get over them. The top end of each gear seems as if it maxes out at 70% of its potential. I only get about 65mph in 4th, and I know I should at least get 75. Also the water temp gauge is showing that the temp is a little lower than usual instead of halfway where it usually is. My left low beam went out right around the same time. Don’t know if it’s related but could be... I’ll try what kg0483 said because it seems the easiest for now:

“The last thing I did to the van was clean all the contacts dealing with cable running to starter and alternator and replaced all of the fuses in the van with new ones even if the old ones looked fine. “

BTW what is the best way to clean connectors and grounds? Right now I just use electrical cleaner and a toothbrush.

Any help would be appreciated. Thanks guys.
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kg0483
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PostPosted: Tue Feb 17, 2015 6:01 pm    Post subject: Reply with quote

So I've been driving my vanagon for over a week now and have put on over 200 miles on the odometer without any issue.
I don't want to say it's fixed because the VW Gods might decide to smite me again. Shocked
The last thing I did to the van was clean all the contacts dealing with cable running to starter and alternator and replaced all of the fuses in the van with new ones even if the old ones looked fine.
So far no problems... Lets hope it stays that way. Rolling Eyes
Thank you everyone for all your help. It is much appreciated.
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Wildthings
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PostPosted: Sat Feb 07, 2015 11:41 am    Post subject: Reply with quote

I will throw in my support for buying a replacement alternator harness, especially for the 1.9L models. It is really hard to imagine what the guy that originally designed the harness for these models was thinking. It is almost like VW wanted the harness to give problems the design is so whacky and out of the norm.

I replaced mine a few years ago. It had already been repaired by a previous owner and wasn't actually giving problems, but the potential to leave myself or a family member sitting on the side of the road was just too great to not go ahead and replace it.
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kg0483
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PostPosted: Sat Feb 07, 2015 11:10 am    Post subject: Reply with quote

tjet wrote:
So the root cause was the ignition / ECU not getting the needed 13.5 volts from the alternator?


I asked my mechanic if this could be the problem but he is skeptical. I on the other had feel it has a strong chance of being the problem. Not that they are the leading authority on vanagons but look what gowesty has to say about the alternator cable.

"Every water-cooled Vanagon on the planet will benefit from this upgrade kit—replace your old tattered harness and ease your worried mind.

The Story:
The main cable in this harness goes from the starter to the alternator; in addition to being old and often corroded, it is often a bottleneck when it comes to charging your batteries (especially when an auxiliary battery is installed). This new harness upgrades the wimpy stock wire to a beefy six-gauge wire (sealed at the crimp to keep the wire corrosion-free), which will ensure that the alternator is able to efficiently and completely charge your batteries for many years to come.

The other two cables are equally important:

The blue wire is the alternator field wire. This wire is responsible for turning the BATTERY and OXS lights on the dash off when the engine is running. The proper function of this light is imperative. Not only does it serve to let you know your charging system is working correctly, but it also tells you if your water pump belt has broken (your water pump and alternator are on the same belt). So, if you ever see that light come on, pull over immediately!

The red wire is the power supply to the fuel injection system. Not much more needs to be said about its importance. The new harness provides a larger gauge cable with new ends for many years of reliable service. "

Another thing that rings a bell in my head from this article is that the previous owner had installed an auxiliary battery in my van and it might be a partial cause of my problems as well as a week alternator cable.
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tjet
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PostPosted: Fri Feb 06, 2015 9:04 am    Post subject: Reply with quote

So the root cause was the ignition / ECU not getting the needed 13.5 volts from the alternator?
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kg0483
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PostPosted: Fri Feb 06, 2015 4:44 am    Post subject: Reply with quote

NavyVW wrote:
thatvwbusguy, t3 technique and gowesty all sell upgraded alternator harnesses on the cheap. I use thatvwbusguys. Its well made.

https://sites.google.com/site/vanagonheadlightrelays/alternator-harness

Wear eye protection when changing it. It'll rain crud on you and there isn't really any way to avoid it.


Yeah not a bad idea. I was looking into gowesty's version. Thanks for the link I'll check it out. So far I've had another day of driving without and issue.
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kg0483
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PostPosted: Fri Feb 06, 2015 4:40 am    Post subject: Reply with quote

Waldemar Sikorski wrote:
Did you check and clean all the grounds?


I cleaned the engine grounds really well but I need to find some diagram for any and all other grounds that should be cleaned.
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t3 kopf
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PostPosted: Wed Feb 04, 2015 11:54 pm    Post subject: Reply with quote

thatvwbusguy, t3 technique and gowesty all sell upgraded alternator harnesses on the cheap. I use thatvwbusguys. Its well made.

https://sites.google.com/site/vanagonheadlightrelays/alternator-harness

Wear eye protection when changing it. It'll rain crud on you and there isn't really any way to avoid it.
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Waldemar Sikorski
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PostPosted: Wed Feb 04, 2015 11:12 pm    Post subject: Reply with quote

Did you check and clean all the grounds?
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kg0483
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PostPosted: Wed Feb 04, 2015 10:06 pm    Post subject: Reply with quote

NavyVW wrote:
perhaps a worn alternator plus a worn alternator harness is causing you all kinds of electrical issues? The fuel injection recieves power from a post in the junction box which is in turn routed to the post of the back of the alternator through the alternator harness. I can see that causing some running issues if it is worn enough. If it really is the original alternator as you say, then that is a definite possiblilty.


The alternator, starter, and the wires leading from both look a little weathered. I cleaned them up today the best I could but they are now on my list to replace as soon as I can save up some cash.
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kg0483
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PostPosted: Wed Feb 04, 2015 10:03 pm    Post subject: Reply with quote

Well I drove the van for over 40 miles today without issue. I haven't done anything special recently to make it drive better. I just changed out all the old fuses, cleaned the connections on the starter, and checked the fuel leading to the fuel pump (flows free and crystal clear). Hope that's enough to appease the Vanagon Gods for a while.
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tjet
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PostPosted: Wed Feb 04, 2015 1:45 pm    Post subject: Reply with quote

Wildthings wrote:
kg0483 wrote:
I did check my battery after a drive to see if it was getting a full charge thinking the alternator isn't doing it's job but it tested at 12 volts.
The alternator is still the original. I have no way of testing it while driving.

Thank you for your help.


With the engine running you want to be seeing somewhere around 14 volts.


This makes sense to me
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vw4life
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PostPosted: Wed Feb 04, 2015 10:35 am    Post subject: Reply with quote

It sounds more fuel related to me. I had a boat that gave me hell one summer randomly stalling. All new ignition, fuel pump, carb rebuild. Intermittently kept stalling.

It was debris in the fuel hose.

Is the van stalling at any particular load, incline or temp? I would be inclined to get a fuel pressure gauge and see if you have a fuel pressure issue once warm
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Wildthings
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PostPosted: Wed Feb 04, 2015 9:42 am    Post subject: Reply with quote

kg0483 wrote:
So I went to reset the timing the way that you suggested and found something odd. Yesterday I had originally set the timing with the idle stabilizer disconnected and plugged together and set the timing at the U mark on the pulley while the van idled at around 800 rmps. What's strange is when I went to set the timing today the way you told me with the van revved to 3500 rpms to get total mechanical advance, the dizzy vacuum lines unplugged and capped, the idle stabilizer left alone, and making a new timing mark 1 3/4" to 1 7/8 the bus's new timing mark already lined
up without me changing anything. Did I do something wrong? This doesn't seem right.


The timing a full mechanical advance actually shouldn't change when you bypass the DIS. It should changed markedly when you remove the vacuum hoses though.
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t3 kopf
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PostPosted: Wed Feb 04, 2015 8:55 am    Post subject: Reply with quote

perhaps a worn alternator plus a worn alternator harness is causing you all kinds of electrical issues? The fuel injection recieves power from a post in the junction box which is in turn routed to the post of the back of the alternator through the alternator harness. I can see that causing some running issues if it is worn enough. If it really is the original alternator as you say, then that is a definite possiblilty.
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Wildthings
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PostPosted: Wed Feb 04, 2015 4:17 am    Post subject: Reply with quote

kg0483 wrote:
I did check my battery after a drive to see if it was getting a full charge thinking the alternator isn't doing it's job but it tested at 12 volts.
The alternator is still the original. I have no way of testing it while driving.

Thank you for your help.


With the engine running you want to be seeing somewhere around 14 volts.
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